Lithium Paste Negative Electrode for Uniform Deposition and Dendrite Control

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Solution Overview

Problem

Conventional lithium metal batteries face limitations in energy and power density due to non-uniform lithium deposition, dendrite formation, limited electron/ion reaction area, and electrolyte distribution issues, which hinder their widespread application in high-energy and high-power applications.

Innovation Solution

A lithium metal negative electrode composed of a current collector coated with a lithium paste layer formed by mixing lithium powder, a thickener, and electrolyte, where lithium powder particles are uniformly dispersed, enhancing areal capacity and electron/ion reaction area, and allowing adaptive movement to reduce dendrite growth and improve cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium metal foil negative electrodes are used, then the battery structure is simple, but the electron/ion reaction area is limited and energy density is low

Engineering Contradiction:
Improveelectron/ion reaction areaVSAvoidelectrode structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The lithium metal foil is segmented into numerous lithium powder particles with diameters of 1-30 μm, which are then dispersed in the electrolyte to form a paste layer. This segmentation dramatically increases the total surface area available for electron/ion reactions while maintaining a relatively simple overall electrode structure consisting of a current collector and paste layer.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If conventional lithium metal negative electrodes are used, then the electrode structure is simple, but the areal capacity is limited

Engineering Contradiction:
Improveareal capacityVSAvoidelectrode structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention changes the physical state of lithium from solid foil to a paste consisting of fine particles suspended in electrolyte. By controlling particle size (1-30 μm) and concentration (10-60 parts lithium powder per 30-80 parts electrolyte), the areal capacity is significantly increased while the electrode maintains a simple two-layer structure.

Inventive Principle:
Principle #35Parameter changes

3Power

If high current charging is applied to conventional lithium metal batteries, then the power density increases, but lithium deposits non-uniformly and dendrites form

Engineering Contradiction:
Improvepower densityVSAvoidbattery safety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The paste layer provides numerous localized deposition sites distributed uniformly across the electrode surface. Each lithium powder particle acts as a local reaction site, ensuring uniform current distribution and preventing localized dendrite formation even during high current charging, thereby maintaining both power density and safety.

Inventive Principle:
Principle #3Local quality

4Duration of action of stationary object

If conventional lithium metal negative electrodes are used, then the electrode is easy to manufacture, but the cycle stability is poor due to expansion and contraction

Engineering Contradiction:
Improvecycle stabilityVSAvoidelectrode manufacturing complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The lithium powder particles in the paste layer are free to move and adapt their positions during charging and discharging cycles. This dynamic arrangement allows the electrode to accommodate volume changes without structural degradation, significantly improving cycle stability while maintaining a simple manufacturing process of coating and drying.

Inventive Principle:
Principle #15Dynamics

5Stability of the object's composition

If conventional lithium metal negative electrodes are used, then the electrode structure is simple, but the electrolyte distribution is uneven during storage

Engineering Contradiction:
Improveelectrolyte distribution uniformityVSAvoidelectrode structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The electrolyte serves dual functions: as the medium for ionic conduction during battery operation and as a dispersant that maintains uniform distribution of lithium powder particles during storage. The thickener adds viscosity to prevent particle sedimentation, ensuring the electrolyte remains uniformly distributed without complicating the basic electrode structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium paste layer improves high energy and power density, cycle stability, and electrolyte distribution, facilitating the production of lithium metal batteries with enhanced safety and efficiency.

Implementation Method 1

lithium powder particles are uniformly dispersed in the electrolyte

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

the lithium powder particles can be move adaptively in the electrolyte during the charging and discharging of the lithium metal battery

Methodology Applied
Scientific EffectAdaptive movement:

Implementation Method 3

the lithium powder particles themselves and the thickener in the lithium paste have a certain liquid retention capacity for the electrolyte

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP3961760B1Lithium metal negative electrode and manufacturing method therefor, and lithium battery using negative electrode
Publication Date: 2026.03.18 ZHEJIANG FUNLITHIUM NEW ENERGY TECH CO LTD

AI summary

Disclosed are a lithium metal negative electrode, a preparation method therefor, and a lithium battery using the negative electrode. The preparation method for the lithium metal negative electrode is as follows: selecting a lithium salt and an organic solvent and mixing same to formulate an electrolyte, and uniformly mixing the electrolyte and a thickener at a ratio to obtain a viscous liquid A, then adding a lithium powder with a volume equivalent diameter of 1-30 µm to the viscous liquid A at a ratio, stirring and mixing same until uniform to obtain a pasty lithium paste, and uniformly applying the lithium paste on a current collector to obtain the lithium metal negative electrode.