Lithium Manganese Phosphate Cathode Doping for Rate and Cycle Stability

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Solution Overview

Problem

Lithium manganese phosphate cathode active materials exhibit poor rate performance and cycle performance, necessitating improvements in energy density, stability, and safety.

Innovation Solution

A secondary battery with a cathode active material of the form LiaAxMn1-yByP1-zCzO4-nDn, where A, B, C, and D are doped elements at specific sites in LiMnPO4, combined with a non-aqueous electrolyte containing a lithium salt and an isocyanate-based additive to reduce lattice change rate, surface activity, and manganese ion dissolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium manganese phosphate cathode active material is used, then safety and cycle life are improved, but rate performance deteriorates

Engineering Contradiction:
Improvecycle lifeVSAvoidrate performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by precisely controlling the doping amounts of multiple elements (A: 0.01-0.1 mol, B: 0.01-0.5 mol, C: 0.01-0.1 mol, D: 0.01-0.1 mol) in the cathode active material formula LiaAxMn1-yByP1-zCzO4-nDn. This multi-parameter optimization resolves the contradiction by adjusting compositional parameters to achieve both improved cycle life and enhanced rate performance simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite doped structure by incorporating four different elements (A, B, C, D) into the lithium manganese phosphate lattice. This composite approach combines the benefits of each dopant: A elements improve structural stability for cycle life, while B elements enhance electron conductivity for rate performance, thereby resolving the technical contradiction through material composition design.

Inventive Principle:
Principle #40Composite materials

2Reliability

If lithium manganese phosphate cathode active material is used, then safety is improved, but energy density deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent resolves this contradiction by changing the compositional parameters of the cathode active material through controlled doping. By optimizing the amounts of elements A, B, C, and D within specific ranges, the material achieves improved safety through structural stabilization while maintaining or enhancing energy density through improved electrochemical performance and reduced side reactions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by introducing dopants at specific lattice sites to create localized structural improvements. The doping elements are distributed throughout the cathode material structure to locally enhance stability and electrochemical properties, allowing the material to maintain high energy density while improving overall safety through localized structural optimizations.

Inventive Principle:
Principle #3Local quality

3Duration of action of stationary object

If lithium manganese phosphate cathode active material is used, then cycle life is improved, but high temperature stability deteriorates

Engineering Contradiction:
Improvecycle lifeVSAvoidhigh temperature stability
Core Design Contradiction:
Duration of action of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent resolves this contradiction by changing the compositional parameters through multi-element doping. The specific doping amounts (A: 0.01-0.1 mol, B: 0.01-0.5 mol, C: 0.01-0.1 mol, D: 0.01-0.1 mol) are optimized to simultaneously improve cycle life and high temperature stability by stabilizing the crystal structure against thermal degradation while maintaining long-term cycling performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite doped structure that combines multiple elements to achieve synergistic effects. The composite material incorporates elements A, B, C, and D that work together to provide both cycle life improvement through structural stabilization and high temperature stability through enhanced thermal resistance, resolving the contradiction between duration and compositional stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly enhances rate performance, cycle stability, and high-temperature stability, while improving the gram capacity and compacted density of the cathode material, thereby enhancing the overall performance of lithium-ion batteries.

Implementation Method 1

Without wishing to be bound by theory, it is believed that the performance improvement of lithium manganese phosphate is related to reducing the lattice change rate of lithium manganese phosphate and reducing surface activity during lithium deintercalation

Methodology Applied
Scientific EffectLattice change rate reduction:

Implementation Method 2

Mn-site doping can also effectively reduce surface activity, thereby inhibiting the dissolution of manganese ions and the interface side reaction between the cathode active material and the electrolyte

Methodology Applied
Scientific EffectManganese ion dissolution reduction:

Implementation Method 3

inhibiting the dissolution of manganese ions and the interface side reaction between the cathode active material and the electrolyte

Methodology Applied
Scientific EffectInterface side reaction reduction:

Data Source

PatentUS20240274810A1Secondary battery, battery module, battery pack, and electric device
Publication Date: 2024.08.15 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240274810A1 patent drawing
  • US20240274810A1 patent drawing
  • US20240274810A1 patent drawing

AI summary

A secondary battery, a battery module, a battery pack, and an electric device. The secondary battery includes a cathode piece and a non-aqueous electrolyte, in which, the cathode piece includes a cathode active material, and the cathode active material has a chemical formula represented by LiaAxMn1-yByP1-zCzO4-nDn; the non-aqueous electrolyte includes a first lithium salt and a first additive, optionally, the first lithium salt is one or more selected from the group consisting of LiN(CmF2m+1SO2)(CnF2n+1SO2) and Li(FSO2)2N, m and n represent positive integers; the first additive includes one or more of a compound represented by Formula 1. Using the cathode active material and/or a combination of the cathode active material and the non-aqueous electrolyte improves the rate performance, cycle performance, and high temperature stability of the lithium manganese phosphate secondary battery.