Li-P-S Sulfide Solid Electrolyte for High Conductivity

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Solution Overview

Problem

Current lithium batteries with liquid electrolytes face safety concerns due to flammable organic solvents, while all-solid-state batteries with sulfide solid electrolytes have lower energy densities and inadequate electrochemical stability.

Innovation Solution

A Li—P—S-based sulfide solid electrolyte material with specific crystal structure and composition, characterized by peaks in powder X-ray diffraction measurements, and a production method involving fragmentation and heating to achieve high ion conductivity and electrochemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Li-Ge-P-S-based sulfide solid electrolytes such as Li10GeP2S12 (LGPS) are used, then ion conductivity is improved to 12×10−3 Scm−1 comparable to electrolytic solution, but electrochemical stability deteriorates due to reductive decomposition at around 0.25 V based on lithium

Engineering Contradiction:
Improveion conductivityVSAvoidelectrochemical stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the compositional parameters of the sulfide solid electrolyte by replacing Ge with P to create Li-P-S-based systems (such as Li3PS4, Li2.5PS3, Li4P2S7) that maintain high ion conductivity while achieving electrochemical stability up to 3.0 V or higher versus Li/Li+, thereby resolving the contradiction between conductivity and stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite sulfide solid electrolyte materials by combining multiple Li-P-S compounds or doping elements into the Li-P-S system, achieving both high ion conductivity and enhanced electrochemical stability through synergistic material composition

Inventive Principle:
Principle #40Composite materials

2Reliability

If all-solid-state lithium batteries with solid electrolyte layers are used, then safety is improved by eliminating flammable organic solvents, but energy density deteriorates compared to liquid-based batteries

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the physical and chemical parameters of the solid electrolyte by developing Li-P-S-based sulfide electrolytes with ultra-high ion conductivity (comparable to liquid electrolytes) and appropriate electrochemical stability windows, enabling all-solid-state batteries to achieve energy densities comparable to or exceeding liquid-based batteries while maintaining safety advantages

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent optimizes the local properties of the solid electrolyte material by controlling crystal structure, particle size, and phase composition of Li-P-S-based sulfides to maximize ion conductivity in the electrolyte layer, compensating for the inherently lower energy density of solid-state systems

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new sulfide solid electrolyte material enhances lithium ion conductivity and electrochemical stability, enabling the development of high-output lithium batteries with improved safety and energy density.

Implementation Method 1

a sulfide solid electrolyte material including a Li element, a P element, and a S element and having peaks at positions of 2θ=17.90±0.20, 29.0±0.50, and 29.75±0.25° in powder X-ray diffraction measurement

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

having peaks at positions of 2θ=17.90±0.20, 29.0±0.50, and 29.75±0.25° in powder X-ray diffraction measurement using a Cu-Kα ray having an X-ray wavelength of 1.5418 Å

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS10741299B2Solid α-lithium electrolyte
Publication Date: 2020.08.11 TOYOTA JIDOSHA KK
  • US10741299B2 patent drawing
  • US10741299B2 patent drawing
  • US10741299B2 patent drawing

AI summary

(Problem to be Solved) The present invention was made in view of the above-described problems, with an object of providing a Li—P—S-based sulfide solid electrolyte material with both excellent electrochemical stability and a high lithium ion conductivity, providing a method of producing the Li—P—S-based sulfide solid electrolyte material, and providing a lithium battery including the sulfide solid electrolyte material.(Solution) There is provided a sulfide solid electrolyte material including a Li element, a P element, and a S element and having peaks at positions of 2θ=17.90±0.20, 29.0±0.50, and 29.75±0.25′ in powder X-ray diffraction measurement using a Cu-Kα ray having an X-ray wavelength of 1.5418 Å, in which assuming that the diffraction intensity of the peak at 2θ=17.90±0.20 is IA and the diffraction intensity of the peak at 2θ=18.50±0.20 is IB, a value of IB/IA is less than 0.50.