Lithium Polyacrylate Binder for Silicon Anode Volume Expansion

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Solution Overview

Problem

Rechargeable lithium batteries face challenges with Si-based negative active materials that expand significantly during charge and discharge cycles, requiring a binder that can effectively manage this expansion while maintaining dispersibility, stability, and coating properties to enhance performance.

Innovation Solution

A binder composition comprising lithium polyacrylate and a solvent, with specific viscosity, polydispersity index, and pH ranges, is developed to improve the dispersibility, stability, and coating properties, effectively enduring the volume expansion of Si-based active materials and enhancing the charge and discharge characteristics of lithium batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si-based negative active material is used to achieve high charge capacity, then battery capacity is improved, but volume expansion during charge and discharge cycles increases significantly

Engineering Contradiction:
Improvecharge capacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The binder composition is formulated beforehand with specific viscosity (500-5000 cps) and compositional ratios to cushion and accommodate the anticipated volume expansion of Si-based active material during charge-discharge cycles, preventing structural failure before it occurs

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The binder composition parameters are optimized including viscosity (500-5000 cps), pH (6-8.5), and compositional ratios (lithium polyacrylate 15-30 wt%, solvent 70-85 wt%) to enable the binder to dynamically adapt to and accommodate the volume changes of Si-based active material during battery operation

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If binder composition is optimized for dispersibility and stability, then coating properties are improved, but viscosity control becomes more challenging

Engineering Contradiction:
Improvedispersibility and stabilityVSAvoidviscosity control
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The binder composition specifies precise parameter ranges including viscosity (500-5000 cps), pH (6-8.5), and compositional ratios to simultaneously achieve optimal dispersibility, stability, and coating properties without requiring complex control mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The binder composition uses a composite formulation combining lithium polyacrylate (15-30 wt%) with solvent (70-85 wt%), where the interaction between components provides synergistic effects that improve dispersibility and stability while maintaining manageable viscosity characteristics

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9893358B2Binder composition for rechargeable lithium battery, method of preparing the same, and rechargeable lithium battery including the same
Publication Date: 2018.02.13 SAMSUNG SDI CO LTD
  • US9893358B2 patent drawing
  • US9893358B2 patent drawing
  • US9893358B2 patent drawing

AI summary

A binder composition for a rechargeable lithium battery, a method of preparing the same, and a rechargeable lithium battery including the same. The binder composition includes lithium polyacrylate and a solvent and has a viscosity of about 500 cps to about 5000 cps.