Lithium Polymer Coating for Dendrite-Resistant Negative Electrodes

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Solution Overview

Problem

Lithium metal secondary batteries face issues of rapid cycle life decay and lithium dendrite formation due to high reactivity with electrolytes, leading to short circuits and inefficient energy transfer.

Innovation Solution

A lithium coating composition with a polymer layer formed by cyanoacrylic derivative monomers, containing fluorine-substituted aliphatic groups and cyano groups, is applied to the negative electrode, creating a dense and uniform protective layer that inhibits electrolyte consumption, regulates lithium ion deposition, and enhances ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as negative electrode to achieve high energy density, then energy density is improved, but cycle life deteriorates due to rapid decay and dendrite formation

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A polymer coating layer comprising fluorinated aliphatic groups and cyano groups is applied as an intermediary between lithium metal and electrolyte. This coating layer mediates the interaction by providing stable chemical connections with lithium while regulating electrolyte contact, thereby maintaining high energy density benefits while significantly improving cycle life through reduced side reactions and dendrite suppression

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The negative electrode is constructed as a composite structure combining lithium metal with a polymer coating layer containing fluorinated aliphatic groups and cyano groups. This composite material approach allows the system to benefit from both the high capacity of lithium metal and the protective, stabilizing properties of the polymer coating, resolving the contradiction between energy density and cycle life

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal reacts with electrolyte to enable ion transfer, then ion conductivity is improved, but harmful factors worsen due to electrolyte consumption and dendrite formation

Engineering Contradiction:
Improveion transfer efficiencyVSAvoidelectrolyte consumption and dendrite formation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The polymer coating layer acts as a mediator that facilitates lithium ion transfer while blocking direct harmful reactions between lithium metal and electrolyte. The coating's chemical structure with fluorinated aliphatic groups and cyano groups enables selective ion permeability while preventing electrolyte decomposition and dendrite growth, thus improving ion transfer efficiency while eliminating harmful side effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The polymer coating layer with cyano groups forms stable chemical connections with lithium metal surface, creating a self-protective interface that automatically regulates ion transfer. This self-service mechanism continuously prevents electrolyte consumption and dendrite formation without requiring external intervention, maintaining healthy ion transfer while eliminating harmful factors

Inventive Principle:
Principle #25Self-service

3Reliability

If polymer layer is applied to protect lithium surface, then reliability is improved, but ion conductivity deteriorates due to potential blocking

Engineering Contradiction:
Improveprotective functionVSAvoidion conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The polymer coating layer exhibits local quality differentiation where fluorinated aliphatic groups provide protective functions and cyano groups provide ion conduction pathways. This localized functional distribution allows the coating to simultaneously maintain reliability through protection while ensuring ion conductivity through specific chemical groups, resolving the contradiction between protective function and ion transport

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer layer effectively prolongs battery cycle life, reduces the risk of short circuits, and improves coulombic efficiency by preventing dendrite formation and ensuring stable lithium ion transfer.

Implementation Method 1

a polymer layer which is chemically connected to a lithium surface in the lithium-containing metal

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

at least one cyano group in the polymer Poly forms a chemical connection with lithium in the lithium-containing metal

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

The dense and uniform polymer layer can also be swelled by the electrolyte, and can provide better ion conductivity (such as 10−3 S/cm) after swelling

Methodology Applied
Scientific EffectSwelling:

Data Source

PatentUS20240006598A1Lithium coating composition, negative electrode plate, secondary battery, battery module, battery pack, electrical apparatus, method and application
Publication Date: 2024.01.04 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240006598A1 patent drawing
  • US20240006598A1 patent drawing
  • US20240006598A1 patent drawing

AI summary

A lithium coating composition includes a lithium-containing metal and a polymer chemically connected to a lithium surface of the lithium-containing metal, and the polymer has a structure shown in Formula I. Each occurrence of Rf independently represents a fluorine-substituted aliphatic group, each occurrence of X independently represents H or an electron-withdrawing group, each occurrence of Z independently represents O, S or NR11 where R11 is H or C1-3 alkyl, * indicates a site connecting a terminal group, n is an integer ≥10, and at least one cyano group in the polymer forms a chemical connection with lithium in the lithium-containing metal.