Lithium Predoping Silicon Electrodes Volume Expansion

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Solution Overview

Problem

Silicon-base materials for lithium ion batteries exhibit high capacity but low first cycle charge/discharge efficiency and significant volume change during lithium doping and dedoping, leading to capacity decline in cycle operation.

Innovation Solution

A method involving kneading and mixing lithium metal with silicon-base materials, such as silicon and silicon dioxide, in the presence of a specific solvent to predope the materials, which are then coated with carbon and used in electric storage devices with a binder to suppress volume changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-base material is used as negative electrode to increase capacity, then energy density is improved, but first cycle charge/discharge efficiency deteriorates and volume change increases

Engineering Contradiction:
ImprovecapacityVSAvoidfirst cycle charge/discharge efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary action by predoping the silicon-base material with lithium ions before the material is incorporated into the battery electrode. This pre-introduction of lithium ions into the silicon structure prevents the severe volume expansion that occurs during first-cycle charging, thereby improving first cycle charge/discharge efficiency while maintaining the high capacity benefit of silicon-based materials

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If silicon-base material is used as negative electrode to increase capacity, then energy density is improved, but volume change during cycling increases

Engineering Contradiction:
ImprovecapacityVSAvoidvolume change
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent applies preliminary action by predoping the silicon-base material with lithium ions before the material is incorporated into the battery electrode. This pre-introduction of lithium ions into the silicon structure prevents the severe volume expansion that occurs during first-cycle charging, thereby improving first cycle charge/discharge efficiency while maintaining the high capacity benefit of silicon-based materials

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If conventional predoping method with lithium metal foil is used, then lithium predoping is achieved, but process complexity increases and handling difficulty arises

Engineering Contradiction:
Improvelithium predopingVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical handling of lithium metal foil with a chemical solution-based approach. Instead of manually attaching and handling thin lithium metal foils, the invention uses a lithium-containing solution that can be uniformly applied to the electrode substrate, eliminating the mechanical complexity and handling difficulties associated with conventional methods

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a lithium-containing solution as an intermediary medium to transfer lithium ions to the electrode. This solution acts as a mediator between the lithium source and the electrode material, enabling uniform predoping without the need for direct contact with lithium metal foil, thereby simplifying the overall process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables uniform and efficient lithium predoping, improving the first cycle charge/discharge efficiency and reducing volume changes, thus enhancing the performance and stability of silicon-base material electrodes in lithium ion batteries.

Implementation Method 1

kneading and mixing lithium metal with silicon-base materials... to predope the materials

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

which are then coated with carbon

Methodology Applied
Scientific EffectDeposition (physical): Deposition (physical)

Data Source

PatentUS9548165B2Predoping method for lithium, lithium-predoped electrode, and electricity storage device
Publication Date: 2017.01.17 SHIN ETSU CHEMICAL CO LTD
  • US9548165B2 patent drawing
  • US9548165B2 patent drawing
  • US9548165B2 patent drawing

AI summary

A predoping method for lithium, which is characterized by mixing and kneading, in the presence of a solvent, lithium metal with (a) silicon and a composite dispersion of silicon and silicon dioxide, (b) particles represented by SiOx (wherein 0.5≦x<1.6) and having a fine structure wherein fine silicon particles are dispersed in a silicon-based compound, and (c) an Si-based material that is a mixture of one or more oxides selected from among the lower oxides of silicon represented by the above-mentioned formula and that is capable of absorbing and desorbing lithium ions; a lithium-predoped electrode which uses the predoping method for lithium; and an electricity storage device.