Lithium Pre-intercalated Silicon Negative Material for Battery Stability

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Solution Overview

Problem

Commercially available graphite-based lithium-ion batteries face limitations in energy density due to the high volume expansion of silicon-containing materials during lithium deintercalation-intercalation, leading to stability and safety issues, and existing lithium pre-treatment technologies pose safety hazards and fail to effectively inhibit volume expansion.

Innovation Solution

A negative active material comprising lithium pre-intercalated silicon-containing materials coated with a polymer layer, where the lithium pre-intercalation process is performed at the powder level and the polymer coating layer is applied to stabilize the particles and prevent air and water contact, enhancing safety and reducing volume expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-containing materials are used as negative active material to increase energy density, then theoretical capacity increases (10 times higher than graphite), but volume expansion rate increases to 300% or more during lithium deintercalation-intercalation

Engineering Contradiction:
Improvetheoretical capacityVSAvoidvolume expansion rate
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent embeds silicon-containing particles within a porous conductive matrix structure, creating a nested configuration where the silicon particles are contained within the three-dimensional conductive network. This nesting approach allows the silicon to expand during lithiation without disrupting the overall electrode structure, as the porous matrix provides accommodation space and maintains structural integrity throughout the volume expansion process.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs a flexible porous conductive matrix that can dynamically adjust its structure during charge-discharge cycles. The matrix acts as a flexible container that accommodates the volume expansion of silicon particles through elastic deformation and structural reconfiguration, preventing mechanical failure while maintaining electrical conductivity and structural stability throughout the expansion-contraction cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If lithium pre-treatment technology is applied to reduce irreversible capacity, then first coulombic efficiency improves, but safety hazards increase due to direct contact with air and water causing fire

Engineering Contradiction:
Improvefirst coulombic efficiencyVSAvoidsafety hazards
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a porous conductive matrix as an intermediary material that mediates between the silicon-containing particles and the external environment. This matrix provides a controlled interface that allows lithium ion transport while preventing direct contact between reactive lithium species and harmful environmental factors such as air and water, thereby eliminating safety hazards while maintaining improved first coulombic efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The porous conductive matrix creates a protected microenvironment around the silicon-containing particles, effectively isolating them from reactive environmental conditions. This inert barrier prevents direct exposure to air and water, eliminating fire hazards while allowing controlled lithium ion diffusion through the matrix structure, thus achieving both safety and performance improvements.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Quantity of substance

If silicon-containing materials undergo volume expansion in first charge-discharge cycle, then capacity is achieved, but cycle performance deteriorates due to structural degradation

Engineering Contradiction:
ImprovecapacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent implements preliminary structural preparation by creating a robust porous conductive matrix framework before the first charge-discharge cycle. This pre-established three-dimensional network provides structural support and stress distribution mechanisms that prevent degradation during the initial volume expansion, thereby preserving structural integrity and maintaining high cycle performance throughout extended operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The porous conductive matrix serves as a structural cushioning framework that absorbs and distributes the mechanical stress generated during silicon volume expansion. This beforehand cushioning structure prevents stress concentration and structural degradation, allowing the electrode to withstand repeated expansion-contraction cycles without significant performance degradation, thereby extending cycle life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in improved first coulombic efficiency, reduced volume expansion, and enhanced cycle performance of lithium-ion batteries, making them suitable for consumer electronics while eliminating safety hazards associated with previous methods.

Implementation Method 1

adding lithium powders into the slurry, stirring to make the lithium powders and the silicon-containing materials in the slurry uniformly mixed and contact with each other

Methodology Applied
Scientific EffectSolid-state diffusion: Diffusion

Implementation Method 2

heating to completely evaporate the second organic solvent and the possibly residual first organic solvent and allow the polymer solution to form a polymer coating layer coated on an outer surface of each particle

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10826130B2Negative active material and preparation method thereof and secondary battery
Publication Date: 2020.11.03 NINGDE AMPEREX TECHNOLOGY LTD
  • US10826130B2 patent drawing
  • US10826130B2 patent drawing
  • US10826130B2 patent drawing

AI summary

The present application discloses a negative active material and a preparation method thereof and a secondary battery. The negative active material comprises: lithium pre-intercalated silicon-containing materials; and a polymer coating layer coated on an outer surface of each particle of the lithium pre-intercalated silicon-containing materials. The negative active material can improve the first coulombic efficiency of the secondary battery, inhibit the volume expansion of the secondary battery and improve the cycle performance of the secondary battery. The preparation method of the negative electrode plate is simple, environment-friendly, and suitable for mass production.