Lithium-Rich Cathode Composition with DRS Structure Stability

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Solution Overview

Problem

Lithium-rich cathode compositions for batteries face challenges with defects, trapped lithium ions, collapse of layers during cycling, and high energy-intensive synthesis methods, which affect cycling stability and energy density.

Innovation Solution

A cathode composition with the formula Li1+aMn1−bAl1−cO2, where a, b, and c are greater than 0, is developed, utilizing a disordered rock salt structure with aluminium as a stabilizing structural agent, and produced through a low-temperature high-energy milling process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high temperature synthesis is used to prepare lithium-rich cathode compositions, then the composition can be formed, but the process becomes energy-intensive and expensive

Engineering Contradiction:
Improvecycling stabilityVSAvoidsynthesis energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention changes the synthesis temperature parameter from high temperature to low temperature processing, thereby reducing energy consumption while maintaining the formation of lithium-rich cathode compositions with improved cycling stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces thermal synthesis mechanisms with mechanical milling processes to achieve composition formation at lower temperatures, substituting heat-driven reactions with mechanically-driven solid-state reactions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If layered structure is used in lithium-rich cathodes, then the structure can accommodate lithium ions, but defects and layer collapse occur during cycling

Engineering Contradiction:
Improvelithium ion capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention creates a composite cathode material combining lithium-rich composition with a disordered rock salt structure, where the DRS structure provides structural stability while maintaining lithium ion capacity, preventing the layer collapse issues inherent in purely layered structures

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the crystal structure parameter from ordered layered to disordered rock salt structure, which fundamentally alters the structural behavior during cycling to prevent layer collapse while maintaining lithium ion accommodation

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional lithium-rich cathode compositions are used, then high capacity can be achieved, but cycling stability remains poor

Engineering Contradiction:
Improveenergy densityVSAvoidcycling life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The invention develops a composite cathode composition with disordered rock salt structure that integrates high-capacity lithium-rich phases with structurally stable DRS phases, achieving both high energy density and improved cycling stability through the synergistic combination

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The disordered rock salt structure acts as an intermediary phase that mediates between the high-capacity lithium-rich regions and the electrode structure, providing structural buffering that maintains stability during repeated cycling while preserving energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cathode composition exhibits improved cycling stability and energy density, is cheaper to produce, and demonstrates electrochemical activity, overcoming the limitations of existing lithium-rich cathode compositions.

Implementation Method 1

aluminium acts as a stabilising structural agent

Methodology Applied
Scientific EffectStructural stabilization:

Implementation Method 2

high-energy milling process

Methodology Applied
Scientific EffectMechanical energy input: Mechanical Force

Implementation Method 3

an x-ray diffraction pattern of the composition using a Cu Ka radiation source

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS20250042762A1Cathode composition
Publication Date: 2025.02.06 DYSON TECH LTD
  • US20250042762A1 patent drawing
  • US20250042762A1 patent drawing
  • US20250042762A1 patent drawing

AI summary

A cathode composition for a battery of the general formula: Li1+aMn1−bAl1−cO2; wherein the values of a, b and c are greater than 0. There is also provided a method of making the cathode composition for a battery, a cathode comprising the cathode composition, and an electrochemical cell comprising the cathode.