Lithium Silicate Adsorbent for COD Removal Without Lithium Loss

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Solution Overview

Problem

The existing wastewater treatment technologies for recycling lithium from waste power batteries face challenges in effectively removing organic matter and ammonia nitrogen from raffinate wastewater, which affects the purity of lithium hydroxide and reduces lithium concentration, due to poor biodegradability and inefficiencies in conventional treatment methods.

Innovation Solution

A lithium-silicate-based adsorbent is prepared through a method involving the mixing of butyl methacrylate, lithium silicate, and other components, followed by low-temperature dehydration and carbonization, and then treated with alcohol to enhance hydrophilicity, allowing for selective adsorption of COD without affecting lithium concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If activated carbon adsorption treatment is used to remove COD from wastewater, then COD removal efficiency is improved, but lithium concentration in the wastewater is reduced

Engineering Contradiction:
ImproveCOD removal efficiencyVSAvoidlithium concentration
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating a adsorbent with differentiated functional zones: the outer surface provides high-affinity adsorption sites for COD removal, while the inner structure maintains lithium permeability. The hierarchical pore structure creates local variations in adsorption capacity, allowing selective removal of COD without excessive lithium uptake.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining multiple components: lithium silicate particles provide lithium content and structural framework, while the porous polymer matrix provides adsorption sites for COD. This composite structure enables simultaneous COD removal and lithium retention through the synergistic effects of different materials.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional biochemical treatments are used to treat wastewater, then treatment process is simple, but organic matter and ammonia nitrogen removal is insufficient

Engineering Contradiction:
Improvetreatment process complexityVSAvoidorganic matter and ammonia nitrogen removal
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent applies porous materials by utilizing a hierarchical pore structure with pores ranging from nanometer to micrometer scale. The porous polymer matrix provides extensive internal surface area for adsorption, enabling effective removal of organic matter and ammonia nitrogen while maintaining a relatively simple treatment process configuration.

Inventive Principle:
Principle #31Porous materials

3Object-affected harmful factors

If the adsorbent structure is enhanced for stronger adsorption capacity, then COD removal performance is improved, but hydrophilicity and mass transfer efficiency deteriorate

Engineering Contradiction:
ImproveCOD removal performanceVSAvoidhydrophilicity and mass transfer efficiency
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent applies local quality by creating differentiated functional zones within the adsorbent structure: the outer surface and pore entrances provide hydrophilic pathways for water and pollutant access, while the inner adsorption sites provide high affinity for COD. This spatial differentiation allows simultaneous optimization of hydrophilicity and adsorption capacity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies dimensionality change by transitioning from a uniform adsorbent structure to a hierarchical pore structure with multiple length scales. The pore size distribution spans from nanometer to micrometer dimensions, creating transport channels at different scales that facilitate both hydrophilicity and mass transfer efficiency while maintaining high COD removal performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium-silicate-based adsorbent effectively removes COD from wastewater treated with flocculation, anaerobic, and anoxic processes, maintaining lithium concentration and improving adsorption performance with enhanced structural strength and hydrophilicity, thus addressing the limitations of conventional treatments.

Implementation Method 1

the lithium-silicate-based adsorbent can adsorb and remove COD in wastewater subjected to flocculation precipitation, anaerobic treatment and anoxic treatment

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

subjecting the second solution to low-temperature dehydration, cooling and drying to obtain a lithium-silicate-based polymer

Methodology Applied
Scientific EffectDehydration:

Implementation Method 3

carbonizing the mixture at low temperature under an anoxic condition to obtain a lithium-silicate-based adsorbent

Methodology Applied
Scientific EffectCarbonization: Carburizing

Implementation Method 4

treated with alcohol to enhance hydrophilicity, allowing for selective adsorption of COD

Methodology Applied
Scientific EffectHydrophilicity enhancement: Hydrophile

Data Source

PatentUS20240165581A1Preparation method for and use of lithium silicate-based adsorbent
Publication Date: 2024.05.23 GUANGDONG BRUNP RECYCLING TECH CO LTD
  • US20240165581A1 patent drawing
  • US20240165581A1 patent drawing

AI summary

The present invention discloses a preparation method for and the use of a lithium silicate-based adsorbent. The method comprises: mixing and stirring butyl methacrylate, an acid and an organic solvent to obtain a first solution; adding lithium silicate, an initiator and N,N′-methylenebisacrylamide into the first solution, and heating and stirring same for a reaction to obtain a second solution; subjecting the second solution to low-temperature dehydration, cooling and drying to obtain a lithium silicate-based polymer; mixing the lithium silicate-based polymer with a third solution; and subjecting same to low-temperature carbonization under anoxic conditions, so as to obtain the lithium silicate-based adsorbent, wherein the third solution is obtained by mixing cotton fibers, tartaric acid, carboxymethylcellulose and water.