Lithium Solid Battery Pore Radius Control for Dendrite Inhibition

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Solution Overview

Problem

Lithium solid batteries face challenges in inhibiting the generation of short circuits caused by dendrite growth, which is not effectively addressed by existing technologies.

Innovation Solution

A lithium solid battery design incorporating a solid electrolyte layer with sulfide glass containing Li, P, and S elements, with an average pore radius of 0.0057 μm or less, and a specific ion conductor structure that inhibits dendrite growth by controlling pore size and connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid electrolyte layer is used to replace liquid electrolyte, then safety is improved and flammable organic solvent is eliminated, but dendrite growth causing short circuits still occurs

Engineering Contradiction:
ImprovesafetyVSAvoiddendrite growth
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a porous solid electrolyte layer with specifically controlled pore size (0.003 μm to 0.01 μm) and pore volume (0.03 mL/g to 0.08 mL/g). The porous structure allows the electrolyte to maintain mechanical integrity while providing pathways that inhibit dendrite penetration, thus preventing short circuits while maintaining safety benefits of solid electrolyte.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent optimizes specific parameters of the solid electrolyte including pore radius (0.003-0.01 μm), pore volume (0.03-0.08 mL/g), and density (1.9 g/cm³ to 2.1 g/cm³). By precisely controlling these parameters, the electrolyte structure is tuned to prevent dendrite growth while maintaining ionic conductivity and mechanical strength.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the pore radius of solid electrolyte is reduced to inhibit dendrite, then short circuit prevention is improved, but ion conductivity may be affected

Engineering Contradiction:
Improveshort circuit preventionVSAvoidion conductivity
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent identifies an optimal parameter window where pore radius is 0.003 μm to 0.01 μm and pore volume is 0.03 mL/g to 0.08 mL/g. Within this range, the pore size is small enough to block dendrites but large enough to maintain ion transport pathways, balancing short circuit prevention with ion conductivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The solid electrolyte is formulated as a composite with specific composition ratios: 60-80 wt% sulfide glass, 10-30 wt% LiI, and 5-20 wt% Li2S. This composite structure provides both the mechanical strength needed for dendrite blocking and the ionic pathways necessary for conductivity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery effectively prevents short circuits by maintaining a small pore radius and controlled pore connectivity, enhancing the stability and safety of lithium solid batteries.

Implementation Method 1

a solid electrolyte layer having a sulfide glass containing an ion conductor which has a Li element, a P element and a S element, and having an average pore radius calculated by mercury press-in method being 0.0057 μm or less

Methodology Applied
Scientific EffectPhysical confinement: Physical Containment

Data Source

PatentUS10141602B2Lithium solid battery, lithium solid battery module, and producing method for lithium solid battery
Publication Date: 2018.11.27 TOYOTA JIDOSHA KK
  • US10141602B2 patent drawing
  • US10141602B2 patent drawing
  • US10141602B2 patent drawing

AI summary

A problem of the present invention is to provide a lithium solid battery in which generation of short-circuits caused by dendrite is inhibited. The present invention solves the problem by providing a lithium solid battery comprising a solid electrolyte layer having a sulfide glass containing an ion conductor which has a Li element, a P element and a S element, and having an average pore radius calculated by mercury press-in method being 0.0057 μm or less.