Transition Metal Sulfide Coating on Lithium Sulfide Cathodes

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Solution Overview

Problem

Lithium-sulfur battery technology faces challenges such as polysulfide dissolution, leading to rapid capacity fade and limited cycle life due to the dissolution of polysulfides into the electrolyte, which degrades battery performance and safety concerns related to lithium metal anodes.

Innovation Solution

A thin conductive coating of a transition metal species is applied to lithium sulfide (Li2S) particles to prevent or reduce polysulfide dissolution, formed by reacting sub-stoichiometric amounts of a transition metal compound with Li2S, creating a transition-metal sulfide (TM-S) coating that limits interaction with the electrolyte and reduces capacity fade.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a lithium-sulfur cathode is used to achieve high specific capacity, then energy density is improved, but polysulfide dissolution causes rapid capacity fade and limited cycle life

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A transition metal coating layer is introduced as an intermediary between the lithium sulfide cathode material and the electrolyte. This coating layer prevents direct contact and reaction between polysulfides and the electrolyte, thereby eliminating polysulfide dissolution while maintaining the high energy density benefits of lithium-sulfur batteries

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin film coating of transition metal sulfide is applied to the surface of lithium sulfide particles. This thin film acts as a protective shell that blocks polysulfide dissolution into the electrolyte, preventing capacity fade and extending cycle life while preserving the electrochemical performance of the cathode material

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If lithium metal anodes are used with sulfur-based cathodes, then high energy density is achieved, but dendrite formation creates safety concerns

Engineering Contradiction:
Improveenergy densityVSAvoidsafety concerns
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The harmful lithium metal anode is extracted/removed from the battery system. Instead, a silicon-based anode is used with the lithium source contained within the cathode material itself (lithium sulfide), thereby eliminating dendrite formation and safety concerns while maintaining high energy density

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the expensive and unsafe lithium metal anode with a silicon-based anode that has different operational characteristics. The lithium is provided by the lithium sulfide cathode material which is consumed during cycling, effectively making the lithium source disposable rather than requiring a rechargeable lithium metal anode

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If polysulfides are produced during battery operation, then electrochemical reactions occur, but dissolution into electrolyte causes irreversible loss of active material

Engineering Contradiction:
Improveelectrochemical reactionVSAvoidactive material loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The transition metal coating serves as an intermediary barrier that allows electrochemical reactions to proceed at the cathode surface while preventing the dissolution products (polysulfides) from entering and reacting with the electrolyte, thereby eliminating irreversible active material loss

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective coating is applied in advance to the lithium sulfide particles before battery operation. This preliminary protective action prevents polysulfide dissolution from occurring in the first place, stopping the harmful process before it can cause active material loss

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating significantly improves the first cycle discharge capacity and third cycle capacity retention, extending the battery's usable life and reducing irreversible active material loss, thereby enhancing the overall performance and cycle life of lithium-sulfur batteries.

Implementation Method 1

formed by reacting sub-stoichiometric amounts of a transition metal compound with Li2S, creating a transition-metal sulfide (TM-S) coating

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

The coating reduces or prevents the dissolution of polysulfides into the electrolyte

Methodology Applied
Scientific EffectDissolution prevention: Physical Containment

Data Source

PatentUS9153818B2Lithium sulfide cathode material with transition metal coating
Publication Date: 2015.10.06 WILDCAT DISCOVERY TECHNOLOGIES INC
  • US9153818B2 patent drawing
  • US9153818B2 patent drawing
  • US9153818B2 patent drawing

AI summary

A composition for use in a battery electrode including lithium-sulfur particles coated with a transition metal species bonded to a sulfur species. Methods and materials for preparing such a composition. Use of such a compound in a battery.