Lithium-Sulfur Cathode Additive for Polysulfide Shuttle Suppression

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Solution Overview

Problem

Conventional lithium-sulfur batteries face challenges with low lithium ion conductivity, leading to reduced capacity and stability due to polysulfide elution and shuttle phenomena, despite the theoretical advantages of sulfur as a positive electrode active material.

Innovation Solution

Incorporating an organic acid lithium salt with a dicarboxyl group into the positive electrode composition to enhance lithium ion conductivity, specifically using compounds like dilithium oxalate, improves electrode reactivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional cathode materials (such as sulfur, lithium sulfide, lithium selenide, or their mixtures) are used, then the battery can achieve high theoretical capacity, but the battery exhibits poor cycling stability and rapid capacity decay

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The cathode is segmented into multiple functional layers: a sulfur-containing layer divided into active material regions and conductive network regions, and an intermediate layer separating it from the current collector. This segmentation allows each region to perform its specialized function, improving overall cycling stability while maintaining high capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cathode structure is pre-configured with conductive networks and intermediate layers before battery operation begins. The intermediate layer is pre-formed to prevent direct contact between sulfur and current collector, and conductive networks are pre-established to ensure electron transport pathways exist from the start, preventing capacity decay

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If sulfur-containing cathode materials are used, then high energy density can be achieved, but polysulfide dissolution and the shuttle effect occur, leading to capacity loss

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity loss
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

An intermediate layer is introduced between the sulfur-containing cathode and the current collector. This intermediate layer acts as a mediator that physically blocks polysulfides from dissolving into the electrolyte and prevents the shuttle effect, while still allowing lithium ion transport. This resolves the capacity loss issue without sacrificing energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful polysulfide dissolution into a beneficial confined polysulfide structure. By using the intermediate layer to trap polysulfides, the harmful dissolved species are transformed into a controlled, beneficial intermediate state that facilitates lithium ion transport while preventing capacity loss

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If sulfur-containing cathodes are used, then high theoretical capacity is achieved, but conductive networks are insufficient, leading to poor electron transport

Engineering Contradiction:
Improvetheoretical capacityVSAvoidelectron transport efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The cathode is designed with non-uniform local quality: conductive network regions with high electron transport capability are strategically placed adjacent to active material regions. This local differentiation ensures that electron transport is optimized exactly where needed, at the interfaces where electrochemical reactions occur, without compromising overall capacity

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If conventional cathode structures are used, then simple manufacturing is maintained, but adhesion between cathode and current collector is poor, causing delamination

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadhesion strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The cathode is constructed as a composite structure with multiple materials: sulfur-containing active materials combined with conductive materials in specific ratios, and an intermediate layer made of different materials than either the active material or current collector. This composite structure provides both strong adhesion and manufacturing feasibility

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The addition of the dicarboxyl group-including organic acid lithium salt enhances lithium ion migration, maintaining high capacity and extending the battery's lifetime by preventing polysulfide elution and side reactions.

Implementation Method 1

a LiF layer which is positioned between the current collector and the sulfur

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 2

a polymer electrolyte which contains LiClO4

Methodology Applied
Scientific EffectIon conduction: Fast Ion Conductor

Implementation Method 3

a TiO2 nanotube array

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Data Source

PatentEP3624236B1Cathode for lithium-sulfur battery, and lithium-sulfur battery comprising same
Publication Date: 2026.04.22 LG ENERGY SOLUTION LTD
  • EP3624236B1 patent drawingFigure 1
  • EP3624236B1 patent drawingFigure 2
  • EP3624236B1 patent drawingFigure 3

AI summary

A positive electrode for a lithium-sulfur battery and a lithium-sulfur battery including the same, and in particular, a positive electrode for a lithium-sulfur battery including an active material, a conductive material, a binder and an additive, wherein the additive includes an organic acid lithium salt, the organic acid lithium salt including a dicarboxyl group. By including a dicarboxyl group-including organic acid lithium salt as the additive, the positive electrode for the lithium-sulfur battery is capable of enhancing capacity and lifetime properties of the lithium-sulfur battery through enhancing lithium ion migration properties.