Lithium-Sulfur Cathode Composite for Polysulfide Confinement

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Solution Overview

Problem

Conventional lithium-sulfur secondary batteries face challenges in achieving high energy density due to lithium polysulfide elution, which affects battery capacity and lifetime, despite previous attempts to suppress this issue through varying structures or materials of sulfur-carbon composites.

Innovation Solution

A lithium-sulfur secondary battery design incorporating a sulfur-carbon composite with a catalytic site-introduced porous carbon material as the positive electrode active material, combined with specific conditions for the positive electrode and electrolyte liquid, including a solvent and lithium salt composition, to enhance electrochemical reaction kinetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sulfur-carbon composites are used to suppress lithium polysulfide elution, then battery capacity is maintained, but energy density remains limited due to insufficient suppression of polysulfide elution

Engineering Contradiction:
Improvebattery capacityVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent employs a porous carbon material as the carbon component in the sulfur-carbon composite. The porous structure provides high surface area and pore volume that effectively adsorb and confine lithium polysulfides, preventing their elution into the electrolyte. This porous structure maintains battery capacity while enabling higher sulfur loading for improved energy density.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses a composite material consisting of sulfur dispersed in a porous carbon matrix. This composite structure combines the high capacity of sulfur with the conductivity and polysulfide confinement capabilities of porous carbon, achieving both capacity retention and high energy density.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur loading is increased to improve energy density, then theoretical energy density increases, but lithium polysulfide elution worsens affecting battery lifetime

Engineering Contradiction:
Improveenergy densityVSAvoidbattery lifetime
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The porous carbon material provides a three-dimensional network structure with high pore volume that physically confines lithium polysulfides even at high sulfur loadings. The porous structure prevents polysulfide dissolution and transport to the negative electrode, thereby maintaining battery lifetime despite increased energy density.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent converts the harmful effect of lithium polysulfide elution into a beneficial confinement mechanism. The porous carbon structure is designed to actively adsorb and trap polysulfides that would otherwise cause degradation, transforming the elution problem into a controlled confinement system that enhances both energy density and lifetime.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If ether-based solvents with high solubility for lithium polysulfide are used to improve sulfur reactivity, then electrochemical reaction kinetics improve, but lithium polysulfide concentration in electrolyte increases leading to side reactions

Engineering Contradiction:
Improvereaction kineticsVSAvoidside reactions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The porous carbon material acts as a physical barrier that confines lithium polysulfides within its pore structure, preventing their diffusion into the bulk electrolyte. This allows the use of ether-based solvents that provide good sulfur reactivity while the porous structure simultaneously prevents polysulfide elution that would cause side reactions.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous carbon material serves as an intermediary between sulfur and the electrolyte. It facilitates electrochemical reactions by providing a conductive matrix and active sites, while simultaneously acting as a barrier that prevents excessive polysulfide dissolution into the electrolyte, thus mediating between reactivity enhancement and side reaction suppression.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves higher energy density and discharge capacity by optimizing the positive electrode and electrolyte conditions, leveraging a catalytic site to improve sulfur reactivity and reduce polysulfide elution, thereby enhancing overall battery performance.

Implementation Method 1

a sulfur-carbon composite including a catalytic site-introduced porous carbon material as a positive electrode active material

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

the lithium cation produced through the oxidation reaction of lithium is transferred to a positive electrode through an electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

using a carbon nanotube aggregate having a three-dimensional structure coated with graphene as a carbon material may prevent lithium polysulfide from elution

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3940822B1Lithium-sulfur secondary battery
Publication Date: 2025.08.27 LG ENERGY SOLUTION LTD
  • EP3940822B1 patent drawingFigure 1~2
  • EP3940822B1 patent drawingFigure 3~4
  • EP3940822B1 patent drawingFigure 5

AI summary

The present invention relates to a lithium-sulfur secondary battery, and in particular, to a lithium-sulfur secondary battery capable of obtaining high energy density compared to conventional lithium-sulfur batteries by a positive electrode comprising a sulfur-carbon composite including a catalytic site-introduced porous carbon material, and specifying conditions of the positive electrode and an electrolyte liquid.