Lithium-Sulfur Cathode Composition for Polysulfide Suppression

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Solution Overview

Problem

Conventional lithium-sulfur secondary batteries face challenges in achieving high energy density due to lithium polysulfide elution, which affects battery capacity and lifetime, despite efforts to suppress this issue through varying structures or materials of sulfur-carbon composites.

Innovation Solution

A lithium-sulfur secondary battery design incorporating a sulfur-carbon composite with a microporous carbon material and specific surface area, along with a tailored electrolyte liquid composition, to enhance reactivity and stability, achieving an SC factor of 0.45 or greater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfur-carbon composite structures are varied to suppress lithium polysulfide elution, then battery capacity is improved, but device complexity increases

Engineering Contradiction:
Improvebattery capacityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs porous carbon materials with specific pore size distributions (micro-mesoporous structure) to physically confine lithium polysulfides. The porous structure provides high surface area for sulfur loading while the pore dimensions are optimized to prevent polysulfide elution, achieving capacity improvement through material structure optimization rather than complex device architecture

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses sulfur-carbon composite materials where sulfur is embedded in a carbon matrix. This composite approach combines the high capacity of sulfur with the conductivity and structural stability of carbon, suppressing polysulfide elution through the carbon scaffold while maintaining electrochemical performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If electrolyte liquid content is reduced to achieve lean electrolyte conditions, then energy density is improved, but lithium polysulfide concentration increases causing side reactions

Engineering Contradiction:
Improveenergy densityVSAvoidside reaction
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes electrolyte composition parameters including solvent ratios (cyclic carbonate vs chain carbonate), lithium salt concentration, and additive content. These parameter adjustments modify the electrolyte's solvation capability and viscosity to suppress polysulfide dissolution while maintaining ionic conductivity, enabling lean electrolyte conditions without excessive side reactions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces electrolyte additives that act as intermediaries to form protective films on the electrode surface. These additives mediate between the electrolyte and sulfur-carbon composite, preventing direct harmful interactions while allowing beneficial electrochemical reactions to proceed

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If sulfur loading is increased to improve energy density, then capacity is improved, but lithium polysulfide elution increases affecting lifetime

Engineering Contradiction:
Improveenergy densityVSAvoidbattery lifetime
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent uses porous carbon matrices with optimized pore volume and surface area to physically confine high amounts of sulfur. The porous structure provides extensive surface area for sulfur dispersion and physical confinement, preventing polysulfide elution even at high sulfur loadings, thus maintaining both high capacity and long cycle life

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs sulfur-carbon composite materials where the carbon component provides structural stability and conductivity. This composite approach allows high sulfur content (improving capacity) while the carbon matrix prevents polysulfide dissolution (protecting lifetime), resolving the trade-off between capacity and durability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves higher energy density and improved capacity properties by stabilizing the sulfur-carbon composite and optimizing electrolyte conditions, addressing the limitations of conventional batteries.

Implementation Method 1

a sulfur-carbon composite comprising a microporous carbon material and sulfur

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

an ether-based solvent such as dioxolane or dimethoxyethane having high solubility for lithium polysulfide is used as a solvent of an electrolyte liquid

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

lithium, a negative electrode active material, is oxidized while releasing electrons and being ionized

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

the reduction reaction of sulfur is a process in which a sulfur-sulfur bond receives two electrons and changes into a sulfur anion form

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentEP3813156B1Lithium-sulfur secondary battery
Publication Date: 2026.02.18 LG ENERGY SOLUTION LTD
  • EP3813156B1 patent drawingFigure 1
  • EP3813156B1 patent drawingFigure 2
  • EP3813156B1 patent drawingFigure 3

AI summary

The present invention relates to a lithium-sulfur secondary battery, and in particular, to a lithium-sulfur secondary battery in which a positive electrode includes a sulfur-carbon composite comprising a microporous carbon material and sulfur, or a conductive additive comprising a carbon material having high specific surface area. By specifying conditions of the positive electrode and an electrolyte liquid, energy density may be enhanced compared to existing lithium-sulfur secondary batteries.