Lithium-Sulfur Electrode Composite for Polysulfide Suppression

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Solution Overview

Problem

Lithium-sulfur batteries face issues with low charge/discharge efficiency and continuous capacity reduction due to the low electrical conductivity of sulfur and lithium sulfide, large volume expansion, and the precipitation of polysulfide intermediates, which hinder their commercialization as energy storage devices.

Innovation Solution

A positive electrode material comprising a polymer with a repeating unit and a carbon compound, such as a cobalt phthalocyanine polymer-carbon nanotube composite, is developed to enhance electrical conductivity and stability, along with a current collector coating method using a transition metal-phthalocyanine polymer to prevent polysulfide diffusion and improve lithium ion diffusion rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon materials such as graphene and carbon nanotubes are used as host materials for sulfur, then electrical conductivity is improved, but polysulfide diffusion and dissolution are not prevented due to weak polar interaction

Engineering Contradiction:
Improveelectrical conductivityVSAvoidpolysulfide diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent uses composite materials by combining transition metal-phthalocyanine polymer with carbon materials (graphene, carbon nanotubes). The transition metal-phthalocyanine polymer provides strong polar interaction to prevent polysulfide diffusion, while the carbon material ensures high electrical conductivity. This composite structure resolves the contradiction between conductivity and polysulfide containment.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The transition metal-phthalocyanine polymer acts as an intermediary layer between sulfur and the carbon host material. It mediates the interaction by providing strong polar binding sites for polysulfides, preventing their diffusion into the electrolyte, while allowing efficient electron transport through the conductive carbon network.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If sulfur is used as electrode material, then high theoretical capacity is achieved, but charge/discharge efficiency is low due to low electrical conductivity

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcharge/discharge efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent creates a composite structure where sulfur is embedded in a matrix containing both carbon material (for conductivity) and transition metal-phthalocyanine polymer (for catalytic activity). The carbon network provides electron transport pathways, while the transition metal sites catalyze the charge/discharge reactions, together enabling high capacity with improved efficiency.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical and physical parameters of the electrode material by introducing transition metal-phthalocyanine polymer, which modifies the electrical and catalytic properties of the sulfur-based electrode. This enables sulfur to achieve both high capacity and high charge/discharge efficiency by improving electron transport and reaction kinetics.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If lithium-sulfur battery is developed for high energy density, then environmental friendliness is improved, but commercialization is hindered by continuous capacity reduction

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The transition metal-phthalocyanine polymer enables continuous and efficient conversion between polysulfide intermediates during charge and discharge cycles. The catalytic sites maintain consistent reaction kinetics across multiple cycles, preventing capacity fade and ensuring long-term stability while preserving high energy density.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The transition metal-phthalocyanine polymer acts as a stable intermediary that facilitates reversible polysulfide conversion. It maintains structural integrity during cycling while providing consistent catalytic activity, thereby ensuring capacity stability over multiple charge/discharge cycles without compromising energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases the diffusion rate of lithium ions, prevents capacity reduction, and enhances the catalytic activity of the battery, leading to improved charge/discharge efficiency and stability, making lithium-sulfur batteries more viable for energy storage applications.

Implementation Method 1

increases the diffusion rate of lithium ions

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Implementation Method 2

enhance electrical conductivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

prevent polysulfide diffusion

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

enhances the catalytic activity of the battery

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20240405223A1Lithium-sulfur battery electrode material, electrode, and lithium-sulfur battery including the same
Publication Date: 2024.12.05 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US20240405223A1 patent drawing
  • US20240405223A1 patent drawing
  • US20240405223A1 patent drawing

AI summary

According to an embodiment of the present invention, the performance of a positive electrode host material for a lithium-sulfur battery can be optimized to solve the problems of low conductivity of sulfur as an energy storage material and volume expansion during charge and discharge, and as a negative electrode material, a transition metal phthalocyanine polymer can be coated on the surface of a carbon fiber current collector through polymerization, solving the low lithium ion affinity of the carbon fiber current collector.