Lithium-Sulfur Positive Electrode Composition for Polysulfide Suppression

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Solution Overview

Problem

Lithium-sulfur batteries face issues with sulfur molecules and intermediate products dissolving in the electrolyte, leading to self-discharge, deterioration, and reduced battery performance due to increased viscosity and irreversible capacity, which existing solutions like adding ZnO and Al2O3 do not adequately address.

Innovation Solution

Incorporating ceramic powder oxidized and reduced between 1.0V to 3.0V (vs. Li/Li+) into the positive electrode mixture layer to adsorb lithium polysulfide, improving lithium ion and electronic conductivity, and using a sulfur-carbon composite with specific mass ratios to enhance capacity retention and reduce polysulfide diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur and sulfur compounds are used in the positive electrode to achieve high energy density, then the battery capacity increases, but intermediate products dissolve in the electrolyte causing increased viscosity and reduced lithium ion conductivity

Engineering Contradiction:
Improvebattery capacityVSAvoidlithium ion conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A ceramic powder additive is introduced as an intermediary substance in the positive electrode mixture. This additive adsorbs intermediate products (lithium polysulfides) to form a composite structure, preventing their dissolution into the electrolyte. The ceramic powder acts as a mediator between sulfur and the electrolyte, capturing harmful intermediates while allowing lithium ion transport to proceed efficiently.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The positive electrode uses a composite material system consisting of sulfur, ceramic powder additive, conductive carbon, and binder. This composite structure combines the high capacity of sulfur with the adsorption properties of ceramic powder, creating a multi-functional electrode material that simultaneously provides high capacity and suppresses intermediate product dissolution.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur and sulfur compounds are used in the positive electrode to achieve high energy density, then the battery capacity increases, but intermediate products diffuse to the negative electrode causing redox shuttle effect and increasing irreversible capacity

Engineering Contradiction:
Improvebattery capacityVSAvoidirreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The ceramic powder additive serves as an intermediary that traps intermediate products within the positive electrode structure. By adsorbing lithium polysulfides, it prevents their diffusion to the negative electrode, thereby eliminating the redox shuttle effect and reducing irreversible capacity loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful intermediate products are extracted from the electrolyte phase by the ceramic powder additive and retained in the solid electrode structure. This extraction of intermediates from the liquid electrolyte prevents their harmful diffusion and redox reactions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If ceramic powder additive is added to suppress intermediate product dissolution, then lithium ion conductivity is improved, but the device complexity increases

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidelectrode composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention optimizes the amount of ceramic powder additive to a specific range (1-20 wt% of total electrode mass) to achieve the desired balance between suppressing intermediate product dissolution and maintaining lithium ion conductivity. By controlling this parameter, the system achieves improved performance without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach effectively suppresses the dissolution of intermediate products, improves initial capacity and retention, and increases battery capacity by promoting reduction reactions and ion conductivity, while being simple to implement in the manufacturing process.

Implementation Method 1

the positive electrode mixture layer contains sulfur and/or a sulfur compound, a ceramic material oxidized and reduced in a potential range of 1.0V (vs. Li/Li+) to 3.0V (vs. Li/Li+), and a binder... capable of suppressing the dissolution of the intermediate products in an electrolyte by adsorbing the intermediate products into the additive

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a ceramic material oxidized and reduced in a potential range of 1.0V (vs. Li/Li+) to 3.0V (vs. Li/Li+)... improves lithium ion and electronic conductivity... by promoting reduction reactions and ion conductivity

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS20240290948A1Positive electrode for lithium sulfur battery, and lithium sulfur battery
Publication Date: 2024.08.29 THE FURUKAWA BATTERY CO LTD
  • US20240290948A1 patent drawing

AI summary

The present disclosure provides a positive electrode which includes a positive electrode current collector and a positive electrode mixture layer, wherein the positive electrode mixture layer contains sulfur and/or a sulfur compound, a ceramic material that is oxidized and reduced in a potential range of 1.0V (vs. Li/Li+) to 3.0V (vs. Li/Li+), a binder, and a proportion of the sulfur and/or the sulfur compound in the positive electrode mixture layer is 40% by mass to 80% by mass.