Single-Lithium Ion Conductor Coating for Lithium-Sulfur Batteries

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Solution Overview

Problem

Current lithium-sulfur and silicon-sulfur batteries face challenges with polysulfide migration, leading to fast capacity fading and poor cycling life due to the insulating nature of sulfur and lithium sulfides, which hinders effective lithium ion transport and results in poor rate performance.

Innovation Solution

A cation-exchange membrane layer or coating layer containing a single-lithium ion conductor, such as polymeric lithium salt or inorganic ceramic, is applied to the cathode or separator to prevent or slow the passage of polysulfide anions, enhancing cycling stability and capacity retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sulfur and lithium sulfides are used as cathode materials, then high theoretical specific energy and low cost are achieved, but insulating nature results in poor lithium ion transport and poor rate performance

Engineering Contradiction:
Improvespecific energyVSAvoidrate performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating layer containing single-lithium ion conductors (such as Li3PO4, Li2SiO3, or LiNbO3) is applied to the sulfur cathode or separator. This intermediary layer facilitates lithium ion transport through the insulating sulfur and Li2S, improving rate performance while maintaining the high specific energy benefit of sulfur cathodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If sulfur cathode is used, then high theoretical capacity is achieved, but polysulfide migration to anode causes fast capacity fading and poor cycling life

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcycling life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The coating layer with single-lithium ion conductors acts as a selective barrier that allows lithium ions to pass while blocking polysulfide anions. This prevents polysulfide migration to the anode, reducing capacity fading and improving cycling life while maintaining high sulfur capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin coating layer is applied to the sulfur cathode or separator surface. This thin film provides effective polysulfide blocking while maintaining ion transport capability and minimizing impact on battery performance.

Inventive Principle:
Principle #30Flexible shells and thin films

3Stability of the object's composition

If polysulfide diffusion is prevented, then cycling stability is improved, but lithium ion transport may be hindered

Engineering Contradiction:
Improvecycling stabilityVSAvoidlithium ion transport
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The coating layer is designed with specific local properties - using single-lithium ion conductor materials (Li3PO4, Li2SiO3, LiNbO3) that have high lithium ion conductivity. This local quality enhancement at the coating layer enables selective transport: blocking polysulfides while facilitating lithium ion passage, thus improving cycling stability without hindering lithium ion transport.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The single-lithium ion conductor coating effectively reduces polysulfide diffusion, improving the cycling stability and capacity retention of lithium-sulfur and silicon-sulfur batteries by allowing continued lithium ion transport while maintaining conductivity.

Implementation Method 1

A cation-exchange membrane layer or coating layer containing a single-lithium ion conductor is applied to the cathode or separator to prevent or slow the passage of polysulfide anions

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

The single-lithium ion conductor coating effectively reduces polysulfide diffusion, improving the cycling stability and capacity retention of lithium-sulfur and silicon-sulfur batteries by allowing continued lithium ion transport

Methodology Applied
Scientific EffectSelective Permeation: Permeation

Data Source

PatentUS8974946B2Coating for separator or cathode of lithium—sulfur or silicon—sulfur battery
Publication Date: 2015.03.10 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8974946B2 patent drawing
  • US8974946B2 patent drawing

AI summary

A battery with a sulfur-containing cathode, an anode, and a separator between the cathode and the anode has a coating comprising a single-lithium ion conductor on at least one of the cathode or the separator.