Lithium-Sulfur Battery Electrolyte Additive for Polysulfide Suppression

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Solution Overview

Problem

Lithium-sulfur batteries face challenges with electrochemical performance and cycle characteristics due to the elution of lithium polysulfide, leading to reduced capacity and lifespan, despite their potential for high energy density.

Innovation Solution

Incorporating an electrolyte additive with an isocyanate functional group, such as hexamethylene diisocyanate, which reacts with lithium polysulfide to form a polymer layer, preventing its elution and maintaining ionic conductivity, thereby enhancing cathode capacity and battery lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium-sulfur battery uses sulfur-based cathode and lithium metal anode to achieve high energy density, then theoretical energy density reaches 2600 Wh/kg, but lithium polysulfide elution occurs causing reduced electrochemical performance and cycle life

Engineering Contradiction:
Improveenergy densityVSAvoidelectrochemical performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a polymer coating layer as an intermediary between the sulfur cathode and electrolyte. This coating layer, formed by polymerizing monomers with carboxyl or hydroxyl groups, acts as a mediator that prevents direct contact between lithium polysulfide and the electrolyte, thereby suppressing elution while maintaining ionic conductivity and preserving the high energy density of the lithium-sulfur battery system

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies a thin polymer film coating on the sulfur cathode surface. This flexible thin film selectively allows lithium ion transport while physically confining lithium polysulfide, preventing its dissolution into the electrolyte. The thin film structure maintains the high energy density by not significantly increasing battery mass while effectively addressing the polysulfide elution problem

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If sulfur cathode is used to achieve high capacity, then theoretical discharge capacity reaches 1675 mAh/g, but side reactions occur reducing actual electrochemical performance

Engineering Contradiction:
Improvedischarge capacityVSAvoidelectrochemical performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The polymer coating serves as an intermediary that eliminates harmful side reactions between lithium polysulfide and the electrolyte. By providing a protective interface, it enables the sulfur cathode to achieve its theoretical discharge capacity of 1675 mAh/g without performance degradation from parasitic reactions, thus reconciling high capacity with reliable electrochemical performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The polymer coating creates an inert chemical environment around the sulfur cathode, isolating it from reactive species in the electrolyte. This inert barrier prevents side reactions such as polysulfide dissolution and electrolyte decomposition, allowing the battery to achieve and maintain high discharge capacity over extended cycling

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Device complexity

If conventional electrolyte is used to maintain simplicity, then device complexity remains low, but lithium polysulfide elution reduces battery lifespan

Engineering Contradiction:
Improveelectrolyte compositionVSAvoidbattery lifespan
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the electrolyte system by introducing a polymer coating with specific chemical properties (carboxyl or hydroxyl functional groups) that change the interfacial parameters between cathode and electrolyte. This parameter change creates a protective interface that suppresses polysulfide elution and improves battery lifespan while maintaining the overall simplicity of the electrolyte composition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by combining the sulfur cathode with a polymer coating layer. This composite material approach integrates the high capacity of sulfur with the protective properties of the polymer, achieving extended battery lifespan without significantly complicating the overall battery design or electrolyte system

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte additive effectively suppresses lithium polysulfide elution, maintaining high-capacity and energy density while improving battery lifespan, and maintaining low manufacturing costs.

Implementation Method 1

the electrolyte additive comprises an isocyanate functional group (—N═C═O)... reacts with lithium polysulfide to form a polymer layer

Methodology Applied
Scientific EffectPolymerization:

Data Source

PatentUS20240291035A1Electrolyte for lithium-sulfur battery and lithium-sulfur battery including same
Publication Date: 2024.08.29 INDUSTRY UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY
  • US20240291035A1 patent drawing
  • US20240291035A1 patent drawing
  • US20240291035A1 patent drawing

AI summary

The present disclosure relates to an electrolyte for a lithium-sulfur battery comprising: a base electrolyte comprising a lithium salt and an organic solvent; and an electrolyte additive, wherein the electrolyte additive comprises an isocyanate functional group (—N═C═O).