Lithium-Sulfur Battery Separator with Affine and Repellent Layers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-sulfur batteries face challenges with cycle stability due to the polysulfide shuttle mechanism, where soluble polysulfides diffuse between electrodes, causing incomplete recharging and loss of active material.

Innovation Solution

A separator with multiple layers, where one layer has an affine property to attract and immobilize active materials and another layer with repellant properties acts as a diffusion barrier, preventing unwanted migration and ensuring complete oxidation of polysulfides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional separator is used in lithium-sulfur batteries, then the battery structure is simple and easy to manufacture, but the polysulfide shuttle mechanism causes poor cycle stability and loss of active material

Engineering Contradiction:
Improvecycle stabilityVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The separator is divided into multiple functional layers: a first separator layer for basic ion transport, a coating layer containing polysulfide-reactive materials (such as metal oxides, metal sulfides, or nitrogen-containing polymers) for capturing polysulfides, and optionally a second separator layer for additional protection. This segmentation allows each layer to perform its specific function, effectively preventing the polysulfide shuttle mechanism while maintaining structural clarity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separator employs composite material structures combining different materials with complementary properties. For example, the coating layer integrates polysulfide-reactive materials (like Li2SiO3, Li2SO4, TiO2, or polyacrylonitrile) with separator基材 to create a composite structure that simultaneously provides ion conductivity and polysulfide capture capability, thereby improving cycle stability without excessive complexity.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the separator has high ionic conductivity to improve battery efficiency, then charge-discharge efficiency is enhanced, but the separator may not effectively capture polysulfides leading to continued shuttle effects

Engineering Contradiction:
Improvecharge-discharge efficiencyVSAvoidpolysulfide capture capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Different regions of the separator have different functional properties: the first separator layer maintains high ionic conductivity for efficient ion transport, while the coating layer contains polysulfide-reactive materials specifically positioned to capture polysulfides. This local differentiation of properties allows the separator to simultaneously achieve high charge-discharge efficiency and effective polysulfide capture without compromising either function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces active material migration, enhances charging and discharging efficiency, and maintains long-term stability, improving the battery's cycle life and capacitance.

Implementation Method 1

the at least one first layer containing a material which has an affine property with respect to at least one active electrode material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the at least one second layer containing a material which has a repellant property with respect to one active electrode material

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS10673043B2Separator for an energy store and an energy store
Publication Date: 2020.06.02 ROBERT BOSCH GMBH
  • US10673043B2 patent drawing

AI summary

A separator for an energy store. The separator may be used in a lithium-sulfur battery in particular. To achieve improved cycle stability, the separator has at least one first layer and at least one second layer, the at least one first layer containing a material having an affine property with respect to at least one active electrode material, and the at least one second layer containing a material having a repellent property with respect to at least one active electrode material. The at least one first layer and the at least one second layer may be situated directly adjacent to one another. Also described is an energy store including the separator.