Lithium-Sulphur Cell Solid Electrolyte Safety

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Solution Overview

Problem

Lithium-sulfur cells face challenges in preventing short circuits at various temperatures and require liquid, potentially flammable electrolytes, which compromise safety and cycle stability.

Innovation Solution

A lithium-sulfur cell design utilizing a solid electrolyte with a garnet structure that conducts lithium ions but not electrons, separating the anode and cathode, and incorporating a solid-state electrolyte that conducts both lithium ions and electrons on the cathode side to reduce reaction zones and enhance kinetics, eliminating the need for liquid electrolytes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in lithium-sulfur cells, then ionic conductivity is improved, but safety deteriorates due to flammability

Engineering Contradiction:
ImprovesafetyVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to solid by using a garnet structure material. This parameter change eliminates flammability while maintaining ionic conductivity through the solid-state structure, directly resolving the safety contradiction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining lithium ion-conducting solid electrolyte with sulfur cathode and lithium anode. The solid electrolyte acts as both separator and ionic conductor, creating a composite system that eliminates liquid electrolyte hazards while maintaining cell functionality.

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid electrolyte separator is used, then safety is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improveshort circuit preventionVSAvoidelectron conductivity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by making the solid electrolyte selectively conductive - it allows lithium ion transport while blocking electron transport. This localized functional differentiation enables the same material to serve as both separator and ion conductor, resolving the contradiction between safety and conductivity.

Inventive Principle:
Principle #3Local quality

3Reliability

If three-phase reaction zone is used, then reaction completeness is improved, but reaction kinetics deteriorate

Engineering Contradiction:
Improvereaction completenessVSAvoidreaction kinetics
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent extracts the liquid electrolyte phase from the reaction zone, reducing it from three phases (solid sulfur, liquid electrolyte, solid conductive structure) to two phases (solid sulfur, solid electrolyte). This extraction eliminates the kinetic limitations of liquid electrolyte while maintaining reaction completeness through solid-state ionic conduction.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design prevents short circuits across a wide temperature range, improves safety and cycle stability, and optimizes energy density by using solid-state electrolytes, ensuring reliable operation from low to high temperatures without flammable liquids.

Implementation Method 1

The anode and the cathode are separated by at least one lithium ion conductive and electron non-conductive solid electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

lithium ion conductive and electron non-conductive solid electrolyte

Methodology Applied
Scientific EffectElectron blocking: Electrical Resistance

Implementation Method 3

the solid electrolyte which conducts lithium ions and does not conduct electrons has a garnet structure

Methodology Applied
Scientific EffectGarnet structure:

Implementation Method 4

at least one solid-state electrolyte which conducts lithium ions and electrons

Methodology Applied
Scientific EffectDual conduction: Conduction (electrical)

Data Source

PatentEP2659541B1Lithium-sulphur cell based on a solid electrolyte
Publication Date: 2016.07.20 ROBERT BOSCH GMBH
  • EP2659541B1 patent drawingFigure 1~2B

AI summary

The present invention relates to a lithium-sulphur cell which can be operated at room temperature or a higher temperature, the anode (1) and cathode (2) of said lithium-sulphur cell being separated by a solid electrolyte (3) which conducts lithium ions and does not conduct electrons. The invention also relates to an operating method for a lithium-sulphur cell of this kind, and to the use of a lithium-sulphur cell of this kind.