Lithium Titanate Capacitor DCIR Reduction

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Solution Overview

Problem

Conventional electrochemical capacitors experience high direct current internal resistance (DCIR), leading to energy loss and reduced storage efficiency, especially during high-current energy regeneration in applications like automobiles and construction equipment, and this issue is exacerbated by high temperatures, which also shorten the capacitor's lifespan.

Innovation Solution

The electrochemical capacitor design features a positive electrode with activated carbon and a negative electrode with lithium titanate, where the 100% discharge capacity of lithium titanate is set between 2.2 to 7.0 times that of activated carbon, optimizing the utilization ratio of lithium titanate to reduce DCIR and inhibit its increase even at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If lithium titanate is used as negative electrode active material to reduce DCIR, then energy loss is reduced, but solid electrolyte interface film formation increases reactivity and reduces efficiency

Engineering Contradiction:
Improveenergy lossVSAvoidefficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent controls the capacity ratio parameter between negative and positive electrodes within 0.95-1.05, and limits operating voltage to 1.5-2.7V, thereby controlling the reactivity of lithium titanate and minimizing SEI film formation while reducing energy loss

Inventive Principle:
Principle #35Parameter changes

2Reliability

If capacity ratio of negative electrode to positive electrode is set within 1.05 to 1.3 to prevent electrolyte decomposition, then cycling stability is improved, but energy density is reduced

Engineering Contradiction:
Improvecycling stabilityVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the capacity ratio parameter to a narrower range of 0.95-1.05 (improved from 1.05-1.3 in prior art), and sets operating voltage range to 1.5-2.7V, achieving both cycling stability and higher energy density by more efficient utilization of electrode materials

Inventive Principle:
Principle #35Parameter changes

3Power

If rapid charging/discharging is implemented in lithium ion secondary battery to improve power output, then charge-discharge cycle reliability deteriorates

Engineering Contradiction:
Improvepower outputVSAvoidcharge-discharge cycle reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent adopts the proven stable structure of electric double layer capacitors (activated carbon electrodes, electrolyte composition, cell architecture) and incorporates lithium titanate's rapid ion transport capability, creating a hybrid device that copies the reliability of capacitors while achieving the power characteristics of high-rate lithium ion batteries

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a capacitor with low DCIR and stable performance, even under high-temperature conditions, by minimizing the reactivity of lithium titanate and reducing the formation of a solid electrolyte interface film, thereby maintaining efficiency and extending the capacitor's lifespan.

Implementation Method 1

a material which can occlude and release a lithium ion is used as a positive electrode active material and a negative electrode active material, a lithium ion is released from the positive electrode and occluded into the negative electrode by charge, and a lithium ion is released from the negative electrode and occluded into the positive electrode by discharge

Methodology Applied
Scientific EffectIon occlusion/release: Absorption (physical)

Implementation Method 2

charging and discharging take place by desorption/adsorption of a cation and an anion in an electrolytic solution from/onto the activated carbon

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

a solid electrolyte interface (SEI) film is less likely to be formed on the surface of lithium titanate

Methodology Applied
Scientific EffectSolid electrolyte interface formation:

Data Source

PatentUS9905372B2Electrochemical capacitor
Publication Date: 2018.02.27 NIPPON CHEMI CON CORP
  • US9905372B2 patent drawing
  • US9905372B2 patent drawing
  • US9905372B2 patent drawing

AI summary

Provided is an electrochemical capacitor which has low DC internal resistance, and which minimizes increase in the DC internal resistance due to a high temperature experience. The electrochemical capacitor is provided with a positive electrode having a positive electrode active material layer containing activated carbon, a negative electrode having a negative electrode active material layer containing a spinel-type lithium titanate, and a separator holding a non-aqueous electrolytic solution containing a lithium salt between the positive electrode active material layer and the negative electrode active material layer, a 100% discharge capacity of lithium titanate being set to within a range of 2.2 to 7.0 times a 100% discharge capacity of activated carbon. During charging and discharging of the electrochemical capacitor, only the area near the surfaces of lithium titanate particles are utilized, lowering the DCIR and improving the stability of the DCIR.