Lithium Titanate Negative Electrode Plating Prevention

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Solution Overview

Problem

Conventional lithium-ion batteries face issues with lithium plating, leading to decreased capacity and potential internal shorts, particularly in batteries with carbon-based negative active materials, which require excessive negative electrode capacity and complex design rules to mitigate, resulting in increased size, cost, and lower energy density.

Innovation Solution

The use of lithium titanate as a negative active material with a higher average potential versus Li/Li+ reduces the likelihood of lithium plating, allowing for simpler battery designs where negative electrodes do not need to extend beyond positive electrodes, thereby reducing materials and manufacturing costs while maintaining effective lithium intercalation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If carbon-based negative active materials are used, then battery capacity is improved, but lithium plating occurs leading to decreased capacity and potential internal shorts

Engineering Contradiction:
Improvebattery capacityVSAvoidrisk of lithium plating
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the electrochemical potential parameter of the negative active material from carbon-based (lower potential) to lithium titanate-based (higher potential). This parameter change fundamentally alters the operating voltage window, preventing lithium plating while maintaining high capacity through the higher operating potential.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs lithium titanate as a composite negative active material that combines the benefits of high capacity with inherent protection against lithium plating. The lithium titanate structure provides both high lithium intercalation capability and structural stability that prevents plating-related failures.

Inventive Principle:
Principle #40Composite materials

2Reliability

If excess negative electrode capacity is provided to prevent lithium plating, then reliability is improved, but battery size increases and energy density decreases

Engineering Contradiction:
Improveprevention of lithium platingVSAvoidbattery size
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

By changing the potential parameter of the negative active material to a higher value (lithium titanate), the patent eliminates the need for excess negative electrode capacity. The higher potential inherently prevents lithium plating, allowing the negative electrode to be sized optimally without unnecessary material additions.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If negative electrodes extend beyond positive electrodes to compensate for plating, then reliability is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvecompensation for plating variationsVSAvoiddesign rules and manufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent simplifies the design by changing the electrochemical potential parameter of the negative active material. This eliminates the need for complex design rules requiring negative electrodes to extend beyond positive electrodes, as the higher potential inherently prevents plating regardless of precise electrode alignment.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If higher charging rates are implemented, then productivity is improved, but lithium plating risk increases

Engineering Contradiction:
Improvecharging rateVSAvoidlithium plating risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

By changing the operating potential parameter to a higher value with lithium titanate, the patent enables higher charging rates. The higher potential provides a larger voltage window that accommodates faster lithium ion transport without reaching the plating threshold, thus decoupling charging speed from plating risk.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Lithium titanate materials enable higher charging rates, superior cycle life, and reduced risk of lithium plating, allowing for more flexible battery designs with improved energy density and manufacturing efficiency, and the ability to charge batteries quickly without decomposing organic solvents.

Implementation Method 1

The additional negative active material provides additional intercalation sites for the cyclable lithium originating with the positive active material

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

During charging and discharging of the battery, lithium ions move between the positive electrode and the negative electrode

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Data Source

PatentEP2179463B1Lithium-ion battery
Publication Date: 2021.10.27 MEDTRONIC INC
  • EP2179463B1 patent drawingFigure 1~2
  • EP2179463B1 patent drawingFigure 3~4
  • EP2179463B1 patent drawingFigure 5

AI summary

A lithium-ion battery having a wound electrode configuration includes a wound cell element that includes a positive electrode and a negative electrode, the positive electrode including a current collector and a first active material and the negative electrode including a current collector and a second active material. The second active material has a potential that is greater than 0.2 volts versus a lithium reference electrode. The wound cell element includes a region where an edge of the positive electrode is provided proximate an edge of the negative electrode and the second active material near the edge of the negative electrode does not extend beyond the first active material near the edge of the positive electrode.