Lithium Transition Metal Oxide Cathode for High-Rate Battery Performance

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Solution Overview

Problem

Lithium secondary batteries face challenges with cathode active materials that have limited structural stability, low capacity, and poor electrochemical properties due to the conventional approach of adjusting the average oxidation number of transition metals to +3, which leads to issues like Ni2+ intercalation into the lithium layer and decreased performance under high-rate charge/discharge conditions.

Innovation Solution

A lithium transition metal oxide with an α-NaFeO2 layered crystal structure, where the transition metal blend of Ni and Mn has an average oxidation number higher than +3, with a molar ratio of Ni to Mn greater than 1 and a lower ratio of Ni2+ to Mn4+, resulting in a stable layered structure and improved electrochemical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the average oxidation number of transition metals is adjusted to +3, then the structural stability is improved, but the capacity and electrochemical properties deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidbattery capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent changes the oxidation number parameter from the conventional +3 to a range of +3.01 to +3.5, which fundamentally alters the electronic structure and ion mobility characteristics of the cathode material, enabling simultaneous achievement of structural stability and high capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite cathode material containing Li, Ni, and Mn elements with specific compositional ratios (0.97≤x≤1.03 and 0.4≤y≤0.6), creating a composite structure that combines the structural stability benefits of Mn with the high capacity benefits of Ni at optimized ratios

Inventive Principle:
Principle #40Composite materials

2Reliability

If Ni2+ is present in the structure, then the electrochemical activity is improved, but Ni2+ intercalates into the lithium layer causing structural degradation

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidlayered structure stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

By increasing the average oxidation number to +3.01-+3.5, the patent reduces the concentration of Ni2+ ions and increases Ni3+ content, which decreases the ionic radius and reduces the tendency of Ni ions to migrate into the lithium layer, thereby maintaining layered structure stability while preserving electrochemical activity

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the molar ratio of Ni to Mn is increased, then the battery capacity is improved, but the structural stability deteriorates

Engineering Contradiction:
Improvebattery capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent optimizes the Ni/Mn ratio parameter within the range 0.4≤y≤0.6, which balances the high capacity contribution of Ni with the structural stability contribution of Mn, achieving optimal performance when combined with the elevated oxidation number

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional cathode materials are used, then the manufacturing cost is reduced, but the high-rate charge/discharge characteristics are poor

Engineering Contradiction:
Improvemanufacturing costVSAvoidcharge/discharge rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

By changing the oxidation number parameter to +3.01-+3.5, the patent enhances lithium ion mobility and electrode reaction kinetics, enabling superior high-rate charge/discharge characteristics while maintaining compatibility with conventional manufacturing processes and cost-effective Ni-Mn composite materials

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8492032B2Cathode active material for lithium secondary battery
Publication Date: 2013.07.23 LG ENERGY SOLUTION LTD

AI summary

Provided is a lithium transition metal oxide having an α-NaFeO2 layered crystal structure, as a cathode active material for lithium secondary battery, wherein the transition metal includes a blend of Ni and Mn, an average oxidation number of the transition metals except lithium is more than +3, and the lithium transition metal oxide satisfies Equations 1 and 2 below:1.0<m(Ni)/m(Mn)  (1)m(Ni2+)/m(Mn4+)<1  (2)wherein m(Ni)/m(Mn) represents a molar ratio of nickel to manganese and m(Ni2+)/m(Mn4+) represents a molar ratio of Ni2+ to Mn4+.The cathode active material of the present invention has a uniform and stable layered structure through control of oxidation number of transition metals to a level higher than +3, in contrast to conventional cathode active materials, thus advantageously exerting improved overall electrochemical properties including electric capacity, in particular, superior high-rate charge/discharge characteristics.