Lithographic Apparatus Heater Device for Thermal Control

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Solution Overview

Problem

Lithographic apparatuses face challenges in maintaining accurate temperature control due to heat generated by components like motors and sensors, which can lead to positioning errors and reduced accuracy in patterning.

Innovation Solution

A lithographic apparatus design featuring a first body with a heat source and a second body separated by a gap, where a heater device on the second body directly influences its temperature, allowing for efficient temperature control by compensating for heat flux variations from the heat source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a coil fluid cooling system is used to cool the motor coil, then the heat generated by the coil is reduced, but the temperature control has time lag and low bandwidth

Engineering Contradiction:
Improvecoil temperatureVSAvoidtemperature control response time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

A heater device is introduced as an intermediary element attached to the facing surface of the second body. This heater device directly compensates for heat flux variations from the heat source by providing or absorbing heat locally, thereby eliminating the time lag associated with remote fluid cooling systems and enabling rapid temperature control with high bandwidth.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the heater device is placed far from the heat source, then the heat compensation is less effective, but the device complexity is reduced

Engineering Contradiction:
Improvetemperature control effectivenessVSAvoidheater device configuration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heater device is extracted and placed on the facing surface of the second body, separated from the heat source on the first body. This spatial separation simplifies the overall device configuration while maintaining effective temperature control through direct thermal coupling with the second body, allowing independent optimization of the heater device without complicating the motor assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If the gap between the first and second bodies is increased, then the heat transfer from the heat source is reduced, but the temperature control precision is worsened

Engineering Contradiction:
Improveheat flux from heat sourceVSAvoidpositioning accuracy
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The heater device acts as a thermal intermediary between the gap and the second body. It directly compensates for heat flux variations transmitted through the gap, enabling the gap to be sufficiently large to reduce unwanted heat transfer from the heat source while maintaining temperature control precision through active compensation rather than relying solely on passive thermal isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design maintains a stable temperature in the lithographic apparatus, improving accuracy and reducing the impact of heat-generated errors, with the heater device requiring only a small amount of power to compensate for large changes in heat flux from the heat source.

Implementation Method 1

The heat source is for providing a heat flux to the second body via the gap. The heater device is configured to provide a further heat flux to the second body.

Methodology Applied
Scientific EffectHeat flux: Conduction (thermal)

Implementation Method 2

The heat source is for providing a heat flux to the second body via the gap between the first and second bodies.

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS9696640B2Lithographic apparatus
Publication Date: 2017.07.04 ASML NETHERLANDS BV
  • US9696640B2 patent drawing
  • US9696640B2 patent drawing
  • US9696640B2 patent drawing

AI summary

A lithographic apparatus including a first body including a heat source, a second body and a heater device is presented. The second body has a facing surface facing the first body via a gap between the first and second bodies. The heat source is for providing a heat flux to the second body via the gap. The heater device is attached to the facing surface. The heater device is configured to provide a further heat flux to the second body.