Lithographic Control Interface Using Periodic Base Functions

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Solution Overview

Problem

High-order polynomial-based control interfaces in lithographic apparatuses suffer from instability at the edges of the exposure field due to Runge's effect, limiting their ability to represent parameter data at high resolutions.

Innovation Solution

The use of periodic base functions with different frequencies and periods smaller than the exposure field dimensions, combined with lower-order polynomial base functions, to represent control parameter data, thereby avoiding oscillatory behavior and enhancing resolution control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high-order polynomial base functions are used to represent control parameter data, then manufacturing precision is improved, but reliability deteriorates due to Runge's effect causing instability at field edges

Engineering Contradiction:
Improvecontrol resolutionVSAvoidparameter stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the mathematical basis from polynomial functions to periodic functions (such as Fourier series or wavelet transforms). This parameter change in the functional form eliminates Runge's effect while maintaining high-resolution control capability, as periodic functions naturally oscillate within bounded ranges rather than diverging at field edges

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite mathematical representation by combining multiple periodic base functions with different frequencies and periods. This composite approach类似于 using composite materials, where different periodic functions with specific frequency characteristics are combined to achieve both high resolution and stability across the exposure field

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the control interface is adapted to higher resolution control capabilities, then manufacturing precision is improved, but device complexity increases due to incorporation of increasingly higher order polynomial terms

Engineering Contradiction:
Improvecontrol resolutionVSAvoidcontrol interface complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent fundamentally changes the parameterization approach from polynomial order to periodic function frequency content. This allows achieving high resolution control through the spectral content of periodic functions rather than increasing polynomial order, thereby reducing control interface complexity while maintaining precision

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240111214A1Novel interface definition for lithographic apparatus
Publication Date: 2024.04.04 ASML NETHERLANDS BV
  • US20240111214A1 patent drawing
  • US20240111214A1 patent drawing

AI summary

A method for representing control parameter data for controlling a lithographic apparatus during a scanning exposure of an exposure field on a substrate, the method including: obtaining a set of periodic base functions, each base function out of the set of periodic base functions having a different frequency and a period smaller than a dimension associated with the exposure field across which the lithographic apparatus needs to be controlled; obtaining the control parameter data; and determining a representation of the control parameter data using the set of periodic base functions.