Lithography Positioning Control for X-Beam Yaw Suppression

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Solution Overview

Problem

Existing lithography apparatuses face challenges in achieving high positioning accuracy and throughput due to yawing vibration of the X beam, which is not effectively suppressed by existing techniques, especially with weight reduction and manufacturing tolerances leading to vibration transmission across axes.

Innovation Solution

A positioning apparatus with a control unit that applies different correction operation amounts to YL and YR actuators to offset moments generated during X-axis movement, performing feedforward control to reduce yawing vibration of the X beam without the need for rotation measurement, using a configuration of YL and YR actuators parallel to each other and an X actuator within the X beam.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If weight reduction is implemented in the positioning apparatus, then productivity and speed are improved, but manufacturing precision deteriorates due to inability to make center of mass and effort coincide, causing vibration transmission

Engineering Contradiction:
ImprovethroughputVSAvoidpositioning accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The control unit calculates correction operation amounts in advance based on the operation amount of the third actuator, and applies these corrections to the first and second actuators before the vibration occurs. This preliminary counter-action compensates for the moment generated by the displacement between center of mass and effort, preventing vibration transmission to other axes while maintaining weight reduction for high productivity

Inventive Principle:
Principle #9Preliminary anti-action

2Manufacturing precision

If feedback control is used to suppress yawing vibration by measuring rotation displacement, then positioning accuracy is improved, but response time increases causing delay

Engineering Contradiction:
Improvepositioning accuracyVSAvoidresponse delay
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

Instead of measuring rotation displacement and applying feedback control, the control unit performs preliminary calculation of correction operation amounts based on the operation amount of the third actuator, and applies these corrections in advance. This eliminates the need for rotation measurement and feedback processing, achieving high positioning accuracy without response delay

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the center of mass and effort are made to coincide, then vibration transmission is reduced, but device complexity increases due to strict arrangement requirements and manufacturing tolerances

Engineering Contradiction:
Improvevibration transmissionVSAvoidarrangement constraints
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Instead of mechanically aligning the center of mass and effort through strict arrangement and manufacturing tolerances, the invention substitutes this mechanical requirement with a control system. The control unit calculates and applies correction operation amounts to compensate for the moment generated by the displacement, achieving vibration suppression without complex mechanical constraints

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11829079B2Positioning apparatus, lithography apparatus and article manufacturing method
Publication Date: 2023.11.28 CANON KK
  • US11829079B2 patent drawing
  • US11829079B2 patent drawing
  • US11829079B2 patent drawing

AI summary

The present invention provides a positioning apparatus for positioning of an object, the positioning apparatus including a first actuator and a second actuator configured to be arranged along a first direction so as to be parallel to each other, and to cause a beam to move in the first direction, a third actuator configured to be built in the beam, and to cause the object to move in a second direction relative to the beam, the second direction intersecting with the first direction, and a control unit configured to control the first actuator, the second actuator, and the third actuator.