System Litter Granule Sizing to Prevent Clogging and Rejection

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Solution Overview

Problem

Existing system litter boxes face issues where cats refuse to excrete due to large granule sizes of litter, leading to discomfort, and small granule sizes result in clogging and litter falling through hole parts, disrupting the litter's function.

Innovation Solution

The litter consists of granules with a diameter of 6.0 mm or less and a proportion of smaller granules less than 3.2 mm being 6% or less, ensuring easy excretion and minimizing clogging by fitting into or falling through the duckboard portion holes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the granule size of litter is large, then the litter is less likely to clog in hole parts, but cats feel discomfort and refuse to excrete

Engineering Contradiction:
Improveclogging preventionVSAvoidcat acceptance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies parameter changes by precisely controlling the granule size parameters of the litter. Specifically, it sets the granule diameter to 6.0 mm or less while limiting the proportion of granules with any smaller dimension below 3.2 mm to 6% or less. This parameter optimization resolves the contradiction by finding the optimal size range that prevents clogging in 2.3-2.7 mm hole parts while maintaining cat acceptance through sand-like texture.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the granule size of litter is small, then cats feel comfortable and accept the litter, but the litter fits into hole parts causing clogging

Engineering Contradiction:
Improvecat acceptanceVSAvoidclogging prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent resolves this contradiction through parameter changes by establishing specific granule size thresholds. The granule diameter is controlled at 6.0 mm or less to provide sand-like comfort for cats, while the minimum dimension is maintained at 3.2 mm or above for 94% or more of granules to prevent fitting into 2.3-2.7 mm hole parts. This dual parameter control simultaneously achieves cat acceptance and clogging prevention.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the granule size of litter is small, then cats feel comfortable, but litter falls downward through hole parts losing function

Engineering Contradiction:
Improvecat acceptanceVSAvoidlitter function retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies parameter changes to prevent litter from falling through hole parts while maintaining cat comfort. By controlling the granule size such that 94% or more of granules have any smaller dimension of 3.2 mm or more, the litter granules are ensured to be larger than the 2.3-2.7 mm hole openings, thus preventing passage through holes and retaining litter functionality while preserving sand-like texture for cat acceptance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12543698B2Litter for system litter box and method for manufacturing same
Publication Date: 2026.02.10 UNI CHARM CORP
  • US12543698B2 patent drawing
  • US12543698B2 patent drawing
  • US12543698B2 patent drawing

AI summary

Litter for a system litter box includes granular matters each having a granule diameter equal to or smaller than 6.0 mm. A proportion of the granular matters, having any smaller one of a granule diameter and a granule length of less than 3.2 mm, is equal to or less than 6%.