Live Cable Fault Localization Using Multi-Point Current Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods fail to effectively locate cable faults in live systems, leading to delayed maintenance and potential safety hazards, especially in critical infrastructure like airport lighting systems, where insulation breakdowns can cause widespread failures without precise problem location information.

Innovation Solution

A system that includes a wire fault localizer receiving current information from multiple sensors on a cable, allowing for the determination of fault resistance and distance, utilizing insulation resistance measurement and direct current voltage to identify leakage currents and pinpoint fault locations on live cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional cable fault detection methods are used, then cable faults can be detected through leakage current tests, but the location of the fault cannot be determined, leading to delayed maintenance and increased downtime

Engineering Contradiction:
Improvefault location precisionVSAvoidmaintenance time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The cable system is segmented into multiple sections with sensors distributed at different locations. By measuring leakage current at multiple points and determining which segment contains the fault, the system divides the large 15km cable into manageable sections, enabling precise fault location identification while reducing maintenance time.

Inventive Principle:
Principle #1Segmentation

2Reliability

If insulation deterioration is detected early through leakage current tests, then potential failures can be identified, but no further action can be taken without problem location information

Engineering Contradiction:
Improvesystem reliabilityVSAvoidfault location information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The system continuously monitors leakage current at multiple sensor locations and provides feedback about both the presence and location of insulation deterioration. When a fault is detected, the system uses the measured leakage currents from different points to calculate and identify the specific location, providing actionable information for maintenance while preserving system reliability through early detection.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple sensors are deployed along the cable to locate faults, then fault location can be determined, but the device complexity increases

Engineering Contradiction:
Improvefault location precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensors deployed along the cable serve multiple functions: they monitor leakage current for fault detection, provide location information when faults occur, and enable continuous condition monitoring of the insulation. This multi-functionality justifies the added device complexity by providing comprehensive diagnostic capabilities from a single sensor network.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and timely localization of cable faults, reducing maintenance time and preventing damage by identifying insulation deterioration or failures early, thus ensuring system reliability and safety.

Implementation Method 1

A system that includes a wire fault localizer receiving current information from multiple sensors on a cable, allowing for the determination of fault resistance and distance, utilizing insulation resistance measurement and direct current voltage to identify leakage currents

Methodology Applied
Scientific EffectInsulation resistance measurement: Electrical Resistance

Implementation Method 2

utilizing insulation resistance measurement and direct current voltage to identify leakage currents and pinpoint fault locations on live cables

Methodology Applied
Scientific EffectDirect current voltage: Electric Field

Data Source

PatentUS9863997B2Devices, methods, and systems for localizing a fault on a live cable
Publication Date: 2018.01.09 HONEYWELL INTERNATIONAL INC
  • US9863997B2 patent drawing
  • US9863997B2 patent drawing
  • US9863997B2 patent drawing

AI summary

Devices, methods, and systems for localizing a fault on a live cable are described herein. One system includes a wire fault localizer configured to receive current information from a location where direct current is applied to a cable comprising a number of loads, receive additional current information from at least two additional locations on the cable, wherein one of the at least two additional locations is on a source side of the cable and one of the at least two additional locations is on a load side of the cable, determine a fault resistance of the cable based on the received current information and received additional current information, and determine a fault distance on the cable based on the fault resistance.