Livestock Grooming Article With Slidable Back For Bristle Replacement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing grooming tools for livestock are not adequately designed to handle the strength and durability requirements of livestock hair and environments, particularly in creating the appearance of volume and dealing with dirty, dusty, wet, or muddy conditions.

Innovation Solution

A livestock grooming article with a handle and a head that includes a body and a back slidably connected to a major surface, allowing bristles to extend through the body and beyond, enabling easy replacement of damaged bristles and simplifying manufacturing by separating bristle and head formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional grooming tools are used for livestock, then basic grooming function is provided, but the tools lack sufficient strength and durability to handle livestock hair and harsh environments

Engineering Contradiction:
Improvestrength and durabilityVSAvoidadaptability to create volume appearance
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The head is divided into a body portion and a back portion that can be separated from each other. This segmentation allows the back to be removed and replaced, enabling adaptability in creating different grooming styles while maintaining a durable body structure designed for strength in harsh environments.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If bristles are permanently fixed in the head, then structural integrity is maintained, but replacement of damaged bristles is difficult

Engineering Contradiction:
Improvebristle replacement easeVSAvoidhead structure complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The head is segmented into a body and a removable back portion. The bristles are embedded in the back portion, which can be easily separated from the body. This allows damaged bristles to be replaced by simply removing the back, inserting new bristles, and reattaching the back, simplifying repair while managing structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The back portion containing the bristles is extracted as a separate removable component from the head body. This extraction enables easy removal and replacement of bristles without compromising the integrity of the main head structure, facilitating maintenance while keeping the overall device design manageable.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If bristles and head are formed together, then manufacturing is simpler, but bristle replacement requires complete head replacement

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmaintenance efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The manufacturing process is segmented into separate steps: forming the head body, forming the back portion with bristles, and assembling them together. This segmentation maintains manufacturing simplicity through standardized components while dramatically improving maintenance efficiency, as only the back portion needs to be replaced rather than the entire head.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The head structure transitions from a static integrated design to a dynamic modular design where the back portion can be independently removed and replaced. This dynamic approach allows the bristles to be refreshed without replacing the entire head, improving long-term productivity and maintenance efficiency while keeping initial manufacturing straightforward.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10617098B2Livestock grooming article
Publication Date: 2020.04.14 SULLIVAN SUPPLY
  • US10617098B2 patent drawing
  • US10617098B2 patent drawing
  • US10617098B2 patent drawing

AI summary

Various embodiments of a livestock grooming article and method of forming same are disclosed. The livestock grooming article includes a handle extending along a handle axis, and a head extending along a head axis and connected to the handle. The head includes a body including a first major surface and a second major surface, and a back slidably connected to the first major surface of the body. The back includes a first major surface and a second major surface, where the first major surface of the back faces the first major surface of the body when the back is connected to the head. The head also includes a bristle extending through the body and beyond the second major surface of the body.