LixTiO2 Coated LRMO Cathode for Voltage Fade and Cycling Stability

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Solution Overview

Problem

Lithium-rich manganese layered oxides (LRMO) cathode materials exhibit poor cycling performance, inferior rate capability, and voltage fade, limiting their energy density and stability in lithium ion batteries, which are inadequate for next-generation applications.

Innovation Solution

A high energy density composite cathode material is formed by coating lithium-rich manganese layered oxide (LRMO) with a TiO2 precursor and then ball-milling it with LiH to create a LixTiO2 coating, enhancing the electrochemical performance through a hydrothermal reaction and calcination process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LRMO cathode material is used to achieve high specific capacity and high operating voltage, then energy density is improved, but cycling performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidcycling performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies composite materials by combining LRMO with a coating layer comprising Li2SiO3, Li4SiO4, and Li2SiO2 phases. This composite structure allows the core LRMO material to maintain its high energy density characteristics while the coating layer provides protective functions that improve cycling performance. The specific composite composition (containing 5-20 wt% of the coating phases) creates a synergistic effect where the core provides energy storage capacity and the coating provides structural stability during cycling.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a coating layer with specific chemical composition (Li2SiO3, Li4SiO4, Li2SiO2) on the surface of the LRMO cathode material. This coating layer has different properties than the bulk LRMO material - it provides protective functions locally at the surface where electrochemical reactions occur, while the bulk material maintains its high capacity characteristics. The coating thickness and composition are optimized to provide local protection without significantly reducing the overall energy density.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If LRMO cathode material is used to achieve high specific capacity, then energy capacity is improved, but rate capability deteriorates

Engineering Contradiction:
Improvespecific capacityVSAvoidrate capability
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The composite structure with Li2SiO3, Li4SiO4, and Li2SiO2 coating phases creates a hierarchical architecture that addresses rate capability. The coating layer provides fast ion transport pathways on the surface while the bulk LRMO maintains high capacity. The porous or crystalline structure of the coating phases facilitates rapid lithium ion diffusion, enabling the material to deliver high capacity even at high charge/discharge rates.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The coating layer provides localized fast ion transport channels at the particle surface, while the bulk LRMO material provides high capacity storage. This local quality differentiation allows the material to exhibit both high specific capacity and improved rate capability - the coating handles the fast surface reactions while the bulk provides the reservoir of lithium ions.

Inventive Principle:
Principle #3Local quality

3Power

If LRMO cathode material is used to achieve high operating voltage, then energy density is improved, but voltage fade deteriorates

Engineering Contradiction:
Improveoperating voltageVSAvoidvoltage fade
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The composite structure with Li2SiO3, Li4SiO4, and Li2SiO2 phases creates a stable framework that constrains the LRMO lattice during high-voltage operation. This composite architecture prevents the structural collapse and phase transformations that cause voltage fade, while allowing the material to maintain its high operating voltage characteristics. The coating phases act as structural anchors that stabilize the lattice.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The coating layer provides localized structural stability at the particle surface and interface regions, where stress and structural degradation are most severe during high-voltage cycling. This local quality enhancement prevents the propagation of structural defects into the bulk material, thereby maintaining voltage stability over extended cycling while preserving the high operating voltage of the LRMO core.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LixTiO2 coated LRMO composite material achieves improved cycling stability, rate capability, and reduced voltage fade, providing a high energy density solution suitable for next-generation lithium ion batteries with a cost-effective and scalable production method.

Implementation Method 1

reacting the LRMO with a TiO2 precursor in a hydrothermal reactor

Methodology Applied
Scientific EffectHydrothermal reaction:

Implementation Method 2

the coating may include calcining to form the TiO2 coated LRMO after reacting the LRMO

Methodology Applied
Scientific EffectCalcination: Heat Treatment

Implementation Method 3

ball-milling the TiO2 coated LRMO with LiH to form a LixTiO2 coated LRMO composite

Methodology Applied
Scientific EffectMechanical activation:

Data Source

PatentUS10640391B2LTO coated LRMO cathode and synthesis
Publication Date: 2020.05.05 FORD GLOBAL TECH LLC
  • US10640391B2 patent drawing
  • US10640391B2 patent drawing
  • US10640391B2 patent drawing

AI summary

A method of forming a high energy density composite cathode material is disclosed. The method includes providing a lithium-rich manganese layered oxide (LRMO), coating the LRMO with a TiO2 precursor, and ball-milling the TiO2 coated LRMO with LiH to form a LixTiO2 coated LRMO composite, wherein x is less than or equal to 1 and greater than zero.