LixMgyNiO2 Cathode Core-Shell Structure for Battery Capacity and Stability

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Solution Overview

Problem

Commercially available lithium-ion battery cathode materials, such as LiCoO2 and LiNiO2, are expensive, have low capacity, and exhibit safety and cyclability issues due to structural instability and high surface reactivity, limiting their performance in electrochemical devices.

Innovation Solution

The development of LixMgyNiO2 cathode materials with a specific composition and a lithium-cobalt oxide coating, where 0.9<x<1.3, 0.01<y<0.1, and 0.91<x+y<1.3, and 0.7<a<1.3, 0.9<b<1.2, respectively, which provides improved chemical stability, higher capacity, and enhanced safety, especially when used in lithium-ion batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If LiCoO2-based cathode materials are used, then cost is high and capacity is limited, but structural stability is good

Engineering Contradiction:
ImprovecapacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent uses a composite material structure with LiMgNiO2 core and LiCoO2 shell. The core provides high capacity through nickel content while the shell provides structural stability and safety. This composite approach allows the material to achieve capacity greater than 200 mAh/g while maintaining structural integrity during cycling, resolving the contradiction between high capacity and structural stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention applies local quality by having different regions of the cathode material serve different functions. The inner core region contains high-nickel LiMgNiO2 for high capacity, while the outer shell contains LiCoO2 for structural stability. This spatial differentiation of material properties allows simultaneous achievement of high capacity and structural stability that neither material could achieve alone.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If LiNiO2-based cathode materials are used, then cost is reduced, but safety and cyclability deteriorate due to structural instability and high surface reactivity

Engineering Contradiction:
ImprovecapacityVSAvoidsafety and cyclability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite structure where LiMgNiO2 core provides high capacity at low cost while LiCoO2 shell provides safety and cyclability. The shell acts as a protective layer that prevents structural degradation and surface reactions of the high-nickel core, enabling safe and stable cycling with capacity exceeding 200 mAh/g.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The LiCoO2 shell serves as an intermediary protective layer between the high-nickel LiMgNiO2 core and the electrolyte. This intermediary layer prevents direct contact and harmful reactions between the reactive nickel-rich core and the electrolyte, while still allowing lithium ion transport, thus improving safety and cyclability without sacrificing capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If high-nickel cathode materials are used, then capacity increases, but surface reactivity increases leading to lower safety

Engineering Contradiction:
ImprovecapacityVSAvoidsurface reactivity
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite structure with LiMgNiO2 core and LiCoO2 shell. The high-nickel core provides high capacity while the lithium-cobalt-oxide shell acts as a protective barrier that reduces surface reactivity and prevents harmful reactions with the electrolyte, thereby improving safety without compromising capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The LiCoO2 shell functions as an intermediary protective layer that mediates between the high-nickel core and the electrolyte. It reduces the surface reactivity of the nickel-rich material by preventing direct contact with the electrolyte, while maintaining lithium ion conductivity, thus enabling high capacity with improved safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LixMgyNiO2 cathode materials offer higher capacity, longer cycle life, improved safety, and higher operating voltage compared to traditional LiCoO2 and LiNiO2-based materials, while being more cost-effective and suitable for high-power applications.

Implementation Method 1

rechargeable lithium and lithium-ion batteries can be used in a variety of applications

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 2

Lithium metal oxide materials and methods of synthesis and use... electrochemical devices utilizing such compositions

Methodology Applied
Scientific EffectElectrochemical reaction:

Data Source

PatentUS7381496B2Lithium metal oxide materials and methods of synthesis and use
Publication Date: 2008.06.03 TIAX LLC
  • US7381496B2 patent drawing
  • US7381496B2 patent drawing
  • US7381496B2 patent drawing

AI summary

A composition having a formula LixMgyNiO2 wherein 0.9&lt;x&lt;1.3, 0.01&lt;y&lt;0.1, and 0.91&lt;x+y&lt;1.3 can be utilized as cathode materials in electrochemical cells. A composition having a core, having a formula LixMgyNiO2 wherein 0.9&lt;x&lt;1.3, 0.01&lt;y&lt;0.1, and 0.9&lt;x+y&lt;1.3, and a coating on the core, having a formula LiaCobO2 wherein 0.7&lt;a&lt;1.3, and 0.9&lt;b&lt;1.2, can also be utilized as cathode materials in electrochemical cells.