LLM Process Control Analytics Automation

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Solution Overview

Problem

Existing process control systems face challenges in efficiently generating customized visualizations and reports for operational statistics, as this process is often costly and time-consuming, requiring programmer intervention and involving long delays between user requests and visualization delivery.

Innovation Solution

The implementation of an AI-driven system that uses a Large Language Model (LLM) to generate instructions for creating analytics information, such as visualizations and reports, based on user requests. This system includes components for data collection, prompt generation, obfuscation, and instruction validation and execution, enabling rapid and customized data visualization without the need for extensive programmer intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a traditional process control system is used to generate customized visualizations and reports, then the system can provide operational statistics, but the process is costly and time-consuming requiring programmer intervention

Engineering Contradiction:
Improvespeed of analytics visualization generationVSAvoidcomplexity of programmer intervention
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system enables users to directly interact with the process control data through natural language queries, allowing the system to serve itself by automatically generating visualizations and reports without requiring programmer intervention. The AI-driven architecture translates user requests into executable analytics instructions autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical process of manual programming and programmer intervention with an AI-driven system that uses natural language processing and automated instruction generation. This substitution eliminates the need for mechanical coding operations while achieving the same analytics visualization goals.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If customized visualizations are generated through traditional methods, then specific operational insights can be obtained, but long delays occur between user requests and visualization delivery

Engineering Contradiction:
Improvedelay between user request and visualization deliveryVSAvoidanalytics generation speed
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The system performs preliminary actions by pre-processing and storing process control data in a structured format, enabling rapid retrieval and visualization generation when users make requests. The AI model is pre-trained to quickly translate natural language queries into executable analytics instructions, reducing response time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces slow mechanical data processing and manual visualization creation with an AI-driven automated system that uses natural language processing and instant data querying. This substitution dramatically reduces the time between user requests and visualization delivery by eliminating manual intervention steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of time

If an AI-driven system with LLM is implemented to generate analytics instructions, then time and cost are reduced, but data confidentiality and security must be maintained

Engineering Contradiction:
Improvetime for analytics visualization generationVSAvoiddata confidentiality and security
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent introduces an intermediary layer between the AI-driven analytics system and the process control data. This intermediary architecture includes secure data access controls, authentication mechanisms, and isolation layers that protect confidential data while enabling AI processing. The system acts as a mediator that maintains security boundaries while facilitating analytics operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250111211A1Methods and apparatus to perform process control analytics
Publication Date: 2025.04.03 FISHER ROSEMOUNT SYST INC
  • US20250111211A1 patent drawing
  • US20250111211A1 patent drawing
  • US20250111211A1 patent drawing

AI summary

Systems, apparatus, articles of manufacture, and methods to perform process control analytics are disclosed. An example method includes generating a prompt based on the request for analytics data, providing the prompt to a large language model for generation of analytics instructions, validating the analytics instructions to determine whether the analytics instructions are to be executed, and in response to the determination that the analytics instructions are to be executed, executing the analytics instructions to generate the analytics data.