LMD Facility Vehicle Cycling and Batch Loading

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Solution Overview

Problem

The last mile delivery (LMD) process is inefficient due to high costs, complexity, and the need for rapid and accurate delivery of thousands of packages to final destinations, which current technologies struggle to address effectively.

Innovation Solution

The implementation of systems and methods that enable rapid loading, unloading, and cycling of LMD delivery vehicles through a space-efficient operation at LMD facilities, utilizing organized batches and automated inventory buffer systems to optimize routes and reduce delays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional LMD processes are used to deliver packages to final destinations, then delivery accuracy can be maintained, but the process becomes costly and inefficient with slow cycle times

Engineering Contradiction:
Improvedelivery speedVSAvoidcycle time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-organizing packages into batches before delivery vehicles arrive. Packages are grouped by destination and prepared in advance, so that when vehicles arrive at the LMD facility, loading can occur rapidly without delays for sorting or organization. This preliminary preparation significantly reduces cycle time while maintaining delivery accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The delivery process is segmented into organized batches rather than handling individual packages separately. By dividing the overall delivery operation into discrete batches that are processed together, the system achieves economies of scale, reduces handling time, and improves overall productivity without sacrificing delivery precision.

Inventive Principle:
Principle #1Segmentation

2Productivity

If more LMD delivery vehicles are cycled through the facility to meet increasing order demands, then throughput increases, but space requirements and operational complexity increase

Engineering Contradiction:
ImprovethroughputVSAvoidoperational complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system maintains continuous useful action by keeping delivery vehicles cycled through the facility in an organized manner. Packages are continuously prepared and staged for loading, and vehicles are continuously routed through the facility without idle time. This continuous flow maximizes throughput while the standardized batching process prevents operational complexity from increasing proportionally with vehicle volume.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If manual processing methods are used for loading and unloading vehicles, then flexibility can be maintained, but labor costs increase and efficiency decreases

Engineering Contradiction:
Improveloading speedVSAvoidlabor cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The system implements self-service by using automated batching and organization systems that prepare packages for loading without requiring extensive manual intervention. The technology automatically groups packages, generates loading instructions, and manages the flow of goods, reducing the need for manual labor while increasing loading speed and reducing costs.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12307412B2Systems and methods for preparing direct-to-customer shipments
Publication Date: 2025.05.20 TARGET BRANDS INC
  • US12307412B2 patent drawing
  • US12307412B2 patent drawing
  • US12307412B2 patent drawing

AI summary

Systems and methods can enhance efficiencies of order fulfillment processes. For example, this document describes systems and methods for efficiently processing direct-to-customer shipments at a last mile delivery (“LMD”) facility. The systems and methods are focused on rapid loading, unloading and cycling of LMD delivery vehicles through the operation in a space-efficient manner. In some embodiments, the delivery vehicles are cycled through the LMD facility in organized batches to allow high throughput with fast cycle time.