Thin LN-LT YBAR Structure for Low-Loss Liquid Acoustic Sensing

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Solution Overview

Problem

Current film bulk acoustic resonators (FBARs) face challenges in liquid sensing due to high acoustic losses and require electric contacts on both sides of the piezoelectric membrane, limiting their usability in liquid environments.

Innovation Solution

The development of a Y-cut film bulk acoustic resonator (YBAR) with a piezoelectric plate attached to a substrate, featuring a floating back-side conductor pattern and a sensing layer, which allows for shear mode operation without electric fields in the sample medium, enabling high sensitivity and robustness in liquid environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If FBARs use extension mode vibrations, then they can operate at high frequencies, but they cannot be used for liquid sensing due to high acoustic losses

Engineering Contradiction:
Improveoperating frequencyVSAvoidusability in liquid environments
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the vibration mode parameter from extension mode to shear mode, and changes the crystal cut orientation to Y-cut, which enables the resonator to operate in liquid environments with reduced acoustic losses while maintaining high frequency operation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite structure combining Y-cut lithium niobate piezoelectric plate with specific electrode configurations and sensing layers, creating a resonator that combines high frequency capability with liquid environment compatibility

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If FBARs require electric contacts on both sides of the piezoelectric membrane, then they can be electrically actuated, but their usability in liquid environments is limited

Engineering Contradiction:
Improveelectrical actuation capabilityVSAvoidrobustness in liquid environments
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent removes the back-side electric contacts from the liquid-exposed surface, extracting the source of electrical interference and allowing the resonator to operate robustly in liquid environments while maintaining electrical actuation capability through front-side contacts only

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If acoustic energy is transferred to the sample medium, then sensing can occur, but the flow becomes interrupted and sensitivity is reduced

Engineering Contradiction:
Improvedetection sensitivityVSAvoidflow continuity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent changes the acoustic mode from extension to shear mode, which fundamentally alters the coupling mechanism between the resonator and sample medium, enabling sensitive detection with minimal acoustic energy transfer that does not interrupt flow

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The YBAR sensor achieves high sensitivity and robustness in liquid environments with minimal acoustic energy transfer to the sample medium, allowing for uninterrupted flow and precise detection of target species, with frequency shifts measurable even for single molecular layers.

Implementation Method 1

a piezoelectric plate attached to a substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

shear mode operation without electric fields in the sample medium

Methodology Applied
Scientific EffectShear mode vibration: Vibration

Data Source

PatentUS11329625B2Film bulk acoustic sensors using thin LN-LT layer
Publication Date: 2022.05.10 MURATA MFG CO LTD
  • US11329625B2 patent drawing
  • US11329625B2 patent drawing
  • US11329625B2 patent drawing

AI summary

Acoustic sensor devices and sensor systems are disclosed. An acoustic sensor device includes a piezoelectric plate having a front surface and a back surface. A floating back-side conductor pattern is formed on the back surface. A first and second front-side conductor patterns are formed on a portion of the front surface opposite the back-side conductor pattern. A sensing layer is formed over all or a portion of the floating back-side conductor pattern.