LNBF Feedhorn Partitioning for DRO Power Leakage

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Solution Overview

Problem

Existing Low Noise Block Converter Feedhorns (LNBFs) with Dielectric Resonator Oscillators (DROs) face significant power leakage issues due to the tuning mechanism, leading to signal interference, and previous solutions like large shields are costly and difficult to tune.

Innovation Solution

The design incorporates a PCB with a DRO, a chamber with a first partition and a round hole for the tuning screw, and a cover to prevent power leakage through the gap between the screw and the hole, along with a high density of via holes for grounding, which effectively reduces radiation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a large shield is used to cover the DRO and electronic elements, then power leakage is restrained, but the cost increases and tuning becomes difficult

Engineering Contradiction:
Improvepower leakageVSAvoidshield structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The chamber is divided into multiple partitions (first partition, second partition, third partition) that segment the space around the DRO. Each partition serves as a localized shielding structure, replacing the need for a single large shield. This segmentation reduces overall complexity while maintaining effective power leakage restraint through distributed shielding zones.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a tuning screw is used to adjust DRO frequency, then tuning is enabled, but power leakage occurs through the gap between the screw and chamber

Engineering Contradiction:
Improvetuning capabilityVSAvoidpower leakage through gap
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The third partition is specifically designed to cover only the tuning screw area, providing localized shielding where power leakage occurs. This targeted approach maintains the tuning functionality of the screw while restraining power leakage through the gap between the screw and chamber, without requiring complete shielding of the entire DRO structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The third partition acts as an intermediary structure between the tuning screw and the chamber environment. It provides a shielding interface that allows the tuning screw to perform its function while preventing direct power leakage paths to the surrounding chamber, thus mediating between tuning requirements and leakage prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces power leakage from the DRO, achieving a relative radiation efficiency of approximately -30 dB, making it easier to tune the DRO while minimizing signal interference and cost.

Implementation Method 1

The DRO employs a tuning screw to tune the oscillating frequency

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The cover is used to cover up the tuning screw to restrain power leakage from the DRO through the gap between the round hole and the tuning screw

Methodology Applied
Scientific EffectElectromagnetic radiation shielding: Faraday Cage

Data Source

PatentUS8085213B2Low noise block converter feedhorn
Publication Date: 2011.12.27 WISTRON NEWEB CORP
  • US8085213B2 patent drawing
  • US8085213B2 patent drawing
  • US8085213B2 patent drawing

AI summary

A low noise block converter feedhorn (LNBF) is disclosed. The LNBF comprises a PCB, a dielectric resonator oscillator (DRO), a chamber, a tuning screw, and a cover. The DRO is placed on the PCB. The chamber has a first partition, and the first partition is used to cover up the DRO. The chamber further comprises a round hole. The tuning screw passes through the round hole and is then used to adjust the oscillating frequency of the DRO. The cover is used to cover up the tuning screw in order to restrain the DRO from power leakage through the gap in between the round hole and the tuning screw.