LNG Carrier Jumboisation Structural Block Integration

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Solution Overview

Problem

Existing LNG carriers lack sufficient deck space and storage capacity to accommodate modern LNG production and regasification facilities, leading to scrapping and wastage of resources, as they cannot accommodate new-built FSRU vessels due to insufficient space and capacity.

Innovation Solution

A method involving the separation of an existing LNG carrier into forward and aft sections, fabrication of a structural block with a gas process facility, and integration of additional sponsons to create additional deck and storage space, allowing for the expansion of the vessel to accommodate LNG production and regasification facilities without the need for a new vessel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If jumboisation technique is adopted to add new built structural block to existing LNG carrier, then storage capacity and deck space are increased, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvestorage capacityVSAvoiddevice complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The existing LNG carrier is divided into forward and aft sections by separating it at a designated location. This segmentation allows independent fabrication and preparation of each section, as well as the new structural block, which can then be integrated together. The separation enables modular construction approach that manages complexity by breaking down the large-scale modification into manageable segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The new built structural block is fabricated in advance before the separation and integration process. This preliminary action allows the structural block to be prepared, inspected, and positioned ready for integration, reducing on-site construction complexity and enabling better project management of the overall jumboisation process.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of stationary object

If existing LNG carrier is modified through jumboisation, then service life is extended, but manufacturing precision and integration difficulty increase

Engineering Contradiction:
Improveservice lifeVSAvoidintegration precision
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

By segmenting the existing carrier into forward and aft sections, the integration process becomes more controllable. Each section can be prepared with precise connection interfaces, and the new structural block can be fabricated with matching precision. This segmentation approach enables better quality control and precision management compared to attempting a single large-scale modification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The structural block is fabricated in advance with precise dimensions and connection interfaces prepared beforehand. This preliminary fabrication allows for thorough inspection and adjustment before the actual integration, ensuring high manufacturing precision is achieved during the assembly of the forward section, structural block, and aft section.

Inventive Principle:
Principle #10Preliminary action

3Area of moving object

If sponsons are added to the new integrated vessel, then deck space is increased, but device complexity and structural complexity increase

Engineering Contradiction:
Improvedeck spaceVSAvoidstructural complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

Sponsons are added as separate modular structures to the sides of the new integrated vessel. This segmentation allows the sponsons to be designed and integrated as distinct units, managing structural complexity by breaking down the deck space expansion into manageable additive components rather than redesigning the entire vessel structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sponsons serve multiple functions: they provide additional deck space for equipment placement, enhance structural stability, and can accommodate various operational requirements. This multi-functionality justifies the added structural complexity by delivering multiple benefits from a single structural addition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3131807B1Method of integrating new built structural block and sponson with existing LNG carrier
Publication Date: 2019.06.19 KEPPEL OFFSHORE & MARINE TECH CENT PTE LTD
  • EP3131807B1 patent drawingFigure 1A~1B
  • EP3131807B1 patent drawingFigure 1C
  • EP3131807B1 patent drawingFigure 2A~2B

AI summary

The present disclosure relates to creating additional LNG storage space and deck space for gas process production/regasification modules, which is achieved by enlarging an existing LNG carrier by jumboisation technique with new built structural block and then by adding newly built sponsons which are proposed to be integrated with the existing LNG carrier to increase the value of the existing LNG carrier without needing to purchase or build an entirely new floater.