LNG Conversion Container With Gravity Separation Elements

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Solution Overview

Problem

Current systems for converting liquid natural gas (LNG) to compressed natural gas (CNG) face inefficiencies, including significant losses and reliance on distributed heat energy, and lack the ability to dispense gas voluntarily by a user without venting or using multiple containers, which limits their application in residential and small-scale commercial settings.

Innovation Solution

A portable system that uses a dedicated container for LNG conversion, featuring horizontal and vertical elements for gravity-driven gas separation and warming, eliminating the need for pressure relief valves and allowing controlled conversion to CNG or low-pressure natural gas (NG) without external pipeline infrastructure, using a 1:2.4 container size ratio and enhanced by optional hydrogen input for improved fuel quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional systems convert LNG to CNG using distributed heat energy and multiple containers, then conversion capability is achieved, but significant energy losses and system complexity occur

Engineering Contradiction:
Improveenergy lossesVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (LNG storage, heating, CNG conversion, and dispensing) into a single integrated container system. The first container serves as both LNG storage and conversion chamber, eliminating the need for separate conversion equipment and reducing energy losses associated with transferring between multiple containers.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first container is designed to perform multiple functions: storing LNG, heating it to convert to CNG, and dispensing both LNG and CNG. This multi-functionality reduces the overall system complexity and eliminates energy losses from sequential processing in separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If conventional systems use multiple containers for LNG conversion, then conversion capability is achieved, but the number of containers and system complexity increase

Engineering Contradiction:
Improvenumber of containersVSAvoiduser control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent merges LNG storage and CNG conversion into a single first container, reducing the system from multiple separate containers to just two containers total. This simplification maintains full conversion capability while improving ease of operation through reduced system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system enables user-controlled voluntary dispensing where the user can choose to dispense LNG, CNG, or both, without forced deinventory or pollution venting. The integrated design makes this user control more straightforward by eliminating complex multi-container coordination.

Inventive Principle:
Principle #25Self-service

3Loss of substance

If conventional systems require forced dispensing or venting, then pressure management is achieved, but product loss and pollution occur

Engineering Contradiction:
Improveproduct lossVSAvoidpollution venting
Core Design Contradiction:
Loss of substanceVSObject-generated harmful factors

Solution Approach 1:

The system allows voluntary user dispensing where gas is dispensed only when the user actively requests it, eliminating forced dispensing and associated product losses. The pressure management system maintains safety without requiring pollution venting, as users can control dispensing timing and quantity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates pressure sensors and control mechanisms that monitor container pressure and provide feedback to prevent over-pressurization. This feedback system manages pressure safely without requiring forced venting, thereby preventing product loss and pollution.

Inventive Principle:
Principle #23Feedback

4Power

If conventional systems use extra pressure building devices, then pressure conversion is achieved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveenergy consumptionVSAvoidpressure building devices
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines the heating function and pressure building function into the single first container. The heating element converts LNG to CNG while simultaneously building pressure, eliminating the need for separate pressure building devices and reducing energy consumption.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system changes the temperature parameter of the LNG by heating it, which simultaneously changes the pressure parameter as the gas expands and converts from liquid to gaseous state. This parameter transformation occurs within the single container, eliminating the need for additional pressure building equipment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, scalable, and user-controlled conversion of LNG to CNG or NG, reducing energy consumption and waste, and providing a homogeneous fuel supply suitable for various applications, including vehicle fueling and emergency energy backup, while eliminating the need for semi-truck deliveries and pipeline infrastructure.

Implementation Method 1

converting the cryogenic liquid of a gas into a beneficial pressurized gas such as liquid natural gas (LNG) to compressed natural gas (CNG)

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

horizontal and vertical elements for gravity-driven gas separation

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10753540B2Systems and methods for converting cryogenic liquid natural gas to high pressure natural gas and to low pressure natural gas and retain all converted product and to further dispense only by voluntary actions of the user
Publication Date: 2020.08.25 ANDERSON KENNETH W
  • US10753540B2 patent drawing
  • US10753540B2 patent drawing
  • US10753540B2 patent drawing

AI summary

A system to convert and dispense pressurized gas(es) of cryogenic liquids of gas(es), and systems and methods to efficiently convert liquid natural gas (LNG) to compressed natural gas (CNG) and low pressure natural gas (NG) and other cryogenic liquids of gas. The system requires one dedicated pressure vessel of horizontal and vertical elements at the dispensing location to convert, retain, store, and dispense multiple pressures of gas from a cryogenic liquid supply such as a non-dedicated high pressure cryogenic personal supply tank. The system efficiently modifies and controls parameters of volume, pressure, and temperature in conversion scale to retain all converted product under human control to dispense without process required waste for use in commercial, industrial, and in particular single family residential applications and service can be accomplished by pickup truck and trailer, where semi trucks, big rig trucks and process pollution are not welcome.