Devices, systems, facilities, and processes for liquefied natural gas production

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Solution Overview

Problem

Liquefied natural gas (LNG) facilities and natural gas power plants emit significant greenhouse gases, and existing emission conversion technologies do not effectively incorporate greenhouse gas removal methods, necessitating improved efficiency and reduced emissions.

Innovation Solution

Incorporating a liquefaction unit with a gas turbine fueled by at least 90% hydrogen, an on-site hydrogen generation unit, a steam reformer, a capture unit for generating a CO2-rich stream, and a sequestration compression unit to compress and convey CO2 to a sequestration site, such as an underground geological formation or seabed, reducing overall emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If conventional hydrocarbon fuel is used in gas turbines at LNG facilities, then energy generation is maintained, but greenhouse gas emissions increase

Engineering Contradiction:
Improvegreenhouse gas emissionsVSAvoidenergy generation
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical composition parameter of the fuel from conventional hydrocarbon to hydrogen-rich fuel (at least 90% hydrogen by volume), which fundamentally alters the combustion products to eliminate CO2 emissions while maintaining energy generation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the previously harmful CO2 emissions from hydrogen combustion into a beneficial resource by capturing the CO2 produced and sequestering it underground, transforming an environmental liability into a managed resource

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If hydrogen fuel is used in gas turbines, then greenhouse gas emissions are reduced, but fuel infrastructure and storage requirements change

Engineering Contradiction:
Improvegreenhouse gas emissionsVSAvoidfuel generation and storage system
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the hydrogen generation (steam reformer), CO2 capture, and CO2 sequestration functions into an integrated system that works together to provide hydrogen fuel while managing emissions, reducing overall system complexity compared to separate systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The steam reformer uses water and carbonaceous material to generate hydrogen on-site, making the system self-sufficient for hydrogen production without requiring external hydrogen supply infrastructure

Inventive Principle:
Principle #25Self-service

3Object-generated harmful factors

If CO2 capture and sequestration systems are added, then emissions are reduced, but facility complexity and cost increase

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidemission control system
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The steam reformer serves multiple functions: generating hydrogen fuel for the gas turbine, producing CO2 for capture and sequestration, and potentially providing process heat, making the system multi-functional and reducing the need for separate dedicated equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces greenhouse gas emissions by utilizing hydrogen fuel in gas turbines, capturing CO2, and sequestering it in suitable geological formations, enhancing the environmental sustainability of LNG production and natural gas power generation.

Implementation Method 1

The hydrogen generation unit is a steam reformer

Methodology Applied
Scientific EffectSteam reforming: Chemical Transport Reactions

Implementation Method 2

A fuel to the gas turbine contains at least about 90% hydrogen by volume

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

a sequestration compression unit configured to compress and convey at least one CO2-rich stream

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

The liquefaction unit condenses natural gas vapor into liquefied natural gas

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11067335B1Devices, systems, facilities, and processes for liquefied natural gas production
Publication Date: 2021.07.20 NEXT CARBON SOLUTIONS LLC
  • US11067335B1 patent drawing
  • US11067335B1 patent drawing
  • US11067335B1 patent drawing

AI summary

Devices, systems, and methods for liquefied natural gas production facilities are disclosed herein. A liquefied natural gas (LNG) production facility includes a liquefaction unit that condenses natural gas vapor into liquefied natural gas; an electric-driven compression system for the refrigerant(s) in power to the liquefaction unit; and a sequestration compression unit configured to compress and convey at least one CO2-rich stream towards a sequestration site, thereby reducing the overall emissions from the LNG facility.