LNG Fuel Delivery System Temperature Control

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Solution Overview

Problem

Engines using Liquefied Natural Gas (LNG) face reduced performance due to pressure drops in the LNG tank during refueling and operation, leading to inadequate fuel supply pressure below the specified threshold.

Innovation Solution

A fuel delivery system with a temperature sensor, heat exchanger, valves, and an accumulator that selectively bypasses fuel to raise the tank's temperature and pressure, eliminating the need for an additional boost pump by using a controller to manage the flow and conversion of LNG to vaporized natural gas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If LNG is stored in a tank at low temperature, then fuel storage capacity is improved, but pressure within the tank reduces leading to inadequate fuel supply pressure

Engineering Contradiction:
Improvefuel storage capacityVSAvoidfuel supply pressure
Core Design Contradiction:
Quantity of substanceVSStress or pressure

Solution Approach 1:

The system changes the temperature parameter of the LNG by introducing warmer ambient air into the tank through the return conduit. This temperature increase raises the vapor pressure of the LNG, thereby improving the fuel supply pressure to the engine without compromising storage capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The return conduit acts as an intermediary channel that introduces ambient air (a warmer substance) into the LNG tank. This intermediary substance transfers thermal energy to the LNG, raising its temperature and pressure, and subsequently the warmed air is exhausted through the delivery conduit

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stress or pressure

If ambient air is introduced to raise fuel temperature, then pressure is improved, but system complexity increases with additional conduits and control mechanisms

Engineering Contradiction:
Improvefuel tank pressureVSAvoidsystem complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The return conduit serves multiple functions: it provides a return path for vaporized fuel to the tank, introduces ambient air to warm the LNG and raise pressure, and acts as a pathway for the control system to regulate fuel flow. This multi-functionality reduces the need for separate components, thereby limiting the increase in system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes ambient air (a freely available resource) to warm the LNG and raise tank pressure, rather than requiring an external heating system or compressor. The natural temperature difference between ambient air and cold LNG provides the necessary thermal energy, making the system self-sufficient and reducing complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains adequate pressure in the LNG tank and ensures consistent fuel supply to the engine, enhancing performance without requiring additional pressure management equipment, thus reducing system complexity and cost.

Implementation Method 1

The accumulator is adapted to convert the portion of the fuel from a liquid state to a gaseous state. The portion of the fuel is adapted to raise the temperature of the fuel present within the tank.

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The system includes a heat exchanger coupled to the delivery conduit downstream of the tank.

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

The temperature sensor is configured to generate a signal indicative of a temperature of the fuel present within the tank.

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Data Source

PatentUS10030611B2Fuel delivery system
Publication Date: 2018.07.24 CATERPILLAR INC
  • US10030611B2 patent drawing
  • US10030611B2 patent drawing
  • US10030611B2 patent drawing

AI summary

A fuel delivery system for an engine is provided. The fuel delivery system includes a tank, a temperature sensor, a delivery conduit, a return conduit, a heat exchanger, a first valve, a second valve, an accumulator, and a controller. The controller is configured to receive a signal indicative of a temperature of a fuel present within the tank. The controller is also configured to control at least one of the first valve and the second valve to selectively bypass at least a portion of the fuel to the tank through the return conduit and the accumulator based, at least in part, on the received signal. The portion of the fuel is adapted to raise the temperature of the fuel present within the tank.