Lipid Nanoparticle Preparation via Ionizable Lipid Mixing

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Solution Overview

Problem

The delivery of nucleic acids to cells is hindered by their instability and low cell permeability, and existing lipid-containing nanoparticles lack improvements in safety, efficacy, and specificity.

Innovation Solution

A method of preparing empty and loaded lipid nanoparticles (LNPs) by mixing an ionizable lipid with a buffering agent, followed by the incorporation of nucleic acids, which includes a specific composition of PEG lipid and structural lipids, to enhance stability and intracellular delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If nucleic acids are delivered directly to cells, then the delivery process is simple, but the nucleic acids exhibit instability and low cell permeability

Engineering Contradiction:
Improvedelivery process simplicityVSAvoidnucleic acid stability and cell permeability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses composite lipid materials including ionizable lipids, PEG lipids, and structural lipids to form LNPs that encapsulate nucleic acids. This composite approach combines the protective and delivery capabilities of different lipid types to overcome the instability and low permeability of bare nucleic acids while maintaining a feasible manufacturing process.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs lipid bilayer membranes as flexible shells to encapsulate nucleic acids. These lipid films provide protection while allowing cellular uptake, resolving the contradiction between simplicity and effectiveness by creating a structure that is both manufacturable and biologically effective.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If conventional lipid-containing nanoparticles are used, then some delivery capability is achieved, but safety, efficacy, and specificity improvements are lacking

Engineering Contradiction:
Improvedelivery capabilityVSAvoidsafety and immunogenicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes critical parameters including PEG lipid concentration (0.1-5 mol%), ionizable lipid pKa (6.0-7.5), and lipid ratio compositions to enhance safety and reduce immunogenicity. By systematically adjusting these parameters, the invention achieves improved therapeutic index while maintaining delivery efficacy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs biodegradable lipid components that break down after delivering their cargo, reducing long-term toxicity and immunogenicity. These temporary delivery vehicles provide their function and then degrade, improving safety profiles compared to conventional persistent nanoparticles.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Stability of the object's composition

If PEG lipid content is increased to improve LNP stability, then physical stability improves, but immunogenicity may increase

Engineering Contradiction:
ImproveLNP physical stabilityVSAvoidimmunogenicity
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent identifies and optimizes the PEG lipid concentration parameter within a specific range (0.1-5 mol%) to achieve the optimal balance between physical stability and immunogenicity. This parameter optimization resolves the contradiction by finding the sweet spot where stability is sufficient without excessive immunogenic response.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in more stable and effective intracellular delivery of nucleic acids, with improved physical and biological properties, including increased nucleic acid expression and reduced immunogenicity, allowing for point-of-care formulation and storage optimization.

Implementation Method 1

a mixing step, comprising mixing an ionizable lipid with a first buffering agent, thereby forming the empty LNP

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS20230285297A1Methods of preparing lipid nanoparticles
Publication Date: 2023.09.14 MODERNATX INC
  • US20230285297A1 patent drawing
  • US20230285297A1 patent drawing
  • US20230285297A1 patent drawing

AI summary

The present disclosure provides methods of producing lipid nanoparticle (LNP) formulations and LNP formulations produced by using such methods. The present disclosure further provides therapeutic and diagnostic uses related to the produced LNP formulations.