Load-Adaptive HFAC Inverter Control for Safe Power Delivery

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Solution Overview

Problem

Conventional high frequency AC (HFAC) power distribution systems operate at a fixed constant current and frequency, leading to issues such as high voltage risks, especially in wet conditions, thermal failures, inefficient power consumption in standby mode, and poor current regulation due to standing waves, which compromise safety and efficiency.

Innovation Solution

A power distribution system with a DC-DC circuit, load circuit, and controller that adjusts frequency and current in response to detected load parameters, using a resonant network and transformer to maintain optimal operating conditions, including a digital signal processor for real-time control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If constant current mode of operation is used in HFAC power distribution systems, then power delivery is maintained, but output voltage becomes excessively high as load increases, compromising safety

Engineering Contradiction:
Improvepower deliveryVSAvoidhigh voltage risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the control parameter from constant current mode to constant voltage mode with automatic load detection. The system dynamically adjusts operating parameters based on detected load conditions, transitioning from a fixed constant current approach to a variable parameter approach that maintains safe voltage levels while delivering appropriate power.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements automatic load detection and control systems that continuously monitor system conditions and provide feedback to adjust power delivery. This closed-loop feedback mechanism detects load presence and characteristics, then automatically adjusts output parameters to maintain safe operating voltages and prevent hazardous conditions.

Inventive Principle:
Principle #23Feedback

2Power

If constant current HFAC power supply continues to drive faulty load, then power is maintained, but thermal runaway occurs causing complete failure

Engineering Contradiction:
Improvepower maintenanceVSAvoidsystem reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The automatic load detection system provides continuous monitoring and feedback that enables the controller to detect fault conditions. When a fault is detected, the system automatically adjusts or disconnects power delivery, preventing thermal runaway and maintaining system reliability through real-time condition monitoring and adaptive control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary protective action by continuously monitoring load conditions and automatically adjusting power delivery before thermal runaway can occur. The automatic detection and control mechanisms prevent fault escalation by intervening early in the fault development process.

Inventive Principle:
Principle #9Preliminary anti-action

3Use of energy by moving object

If high frequency AC above 20 kHz is used for inductive power transfer, then efficient power transfer is achieved, but system complexity increases

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system employs automatic load detection and self-adjusting control mechanisms that eliminate the need for complex manual configuration or intervention. The HFAC power distribution system automatically adapts to connected loads, detecting their presence and characteristics to optimize power transfer efficiency without requiring complex external control systems.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If hard-wired control systems are used in traditional HFAC systems, then control functionality is provided, but user interface capability is limited

Engineering Contradiction:
Improveuser interface capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces traditional hard-wired mechanical control systems with electronic/digital control and communication interfaces. This substitution enables enhanced user interface capabilities including wireless communication, digital control protocols, and intelligent interfaces while reducing physical wiring complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures safe and efficient power distribution by maintaining clean waveforms and optimal current levels across varying loads and cable lengths, reducing energy consumption, and preventing overheating and premature device failure.

Implementation Method 1

a resonant network; and a transformer coupled to the HFAC driver circuit and the load circuit

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

a DC to AC driver having a variable frequency output, a HFAC driver circuit comprising a resonant network; and a transformer coupled to the HFAC driver circuit and the load circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a transformer coupled to the HFAC driver circuit and the load circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12587036B2Inverter
Publication Date: 2026.03.24 QBYSS LTD
  • US12587036B2 patent drawing
  • US12587036B2 patent drawing
  • US12587036B2 patent drawing

AI summary

There is provided a high frequency AC inverter comprising a DC-DC circuit, an output power circuit and a load circuit and a controller, the load circuit comprising a load circuit detector configured to detect the electrical parameters of the load circuit. The output power circuit comprises a DC to AC driver having a variable frequency output, a HFAC driver circuit comprising a resonant network and a transformer coupled to the HFAC driver circuit and the load circuit. The controller is configured to control the output frequency of the DC to AC driver and the output of the DC to DC circuit in response to the detected electrical parameters of the load circuit.