Load-Adaptive Washing Machine Water Fill Control for Large Loads

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Solution Overview

Problem

Consumers often overestimate the water needed for large laundry loads, leading to energy inefficiencies in washing machines, as existing technologies lack features to automatically adjust water fill amounts based on load characteristics.

Innovation Solution

A washing machine system that allows users to select a user-defined water fill amount, with a controller determining the load characteristics and automatically adding more water if the selected amount is inadequate, up to a maximum fill capacity, and adjusting operational parameters like agitation intensity or wash time as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the washing machine allows user selection of water fill amount, then user control and adaptability are improved, but energy efficiency deteriorates due to potential overestimation of water needs

Engineering Contradiction:
Improveuser control of water fill amountVSAvoidenergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The controller receives feedback from load detection (weight, volume, or fabric type) and automatically adjusts the water fill amount to match the actual load characteristics, preventing user overestimation while maintaining user control for the selected fill level

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The washing machine performs self-adjustment of water fill amount based on automatic load detection, eliminating the need for user expertise in estimating appropriate water levels while preserving user ability to select from predefined fill options

Inventive Principle:
Principle #25Self-service

2Loss of energy

If the washing machine provides fixed water fill amounts, then energy efficiency is improved by preventing overwatering, but adaptability deteriorates as users cannot customize water levels for different load types

Engineering Contradiction:
Improveenergy efficiencyVSAvoiduser selection of water fill amount
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the water fill amount based on detected load characteristics, transitioning from static fixed fill levels to adaptive variable fill levels that respond to actual washing needs while allowing user selection from multiple predefined options

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes the water fill parameter based on detected load weight, volume, or fabric type, automatically selecting appropriate water levels from available options to balance energy efficiency with adaptability to different washing scenarios

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the washing machine automatically detects load characteristics, then water fill accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvewater fill amount accuracyVSAvoidload detection capability
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical load detection systems with simpler electronic sensors (weight sensors, volume sensors, or fabric type detectors) that provide accurate load characterization with fewer moving parts and lower maintenance requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The load detection system is designed to serve multiple functions: detecting load weight, volume, and/or fabric type, and using this information for both water fill adjustment and wash cycle parameter optimization, reducing overall system complexity through multi-functionality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9765464B2Washing machine appliance
Publication Date: 2017.09.19 HAIER US APPLIANCE SOLUTIONS INC
  • US9765464B2 patent drawing
  • US9765464B2 patent drawing
  • US9765464B2 patent drawing

AI summary

A method for washing articles in a wash chamber of the washing machine appliance is provided. The method includes receiving user input of a user-selected water fill amount for a wash cycle, the user-selected water fill amount being the largest water fill amount available for selection by a user. The method also includes determining a characteristic of a load of the washing machine appliance and determining that an amount of water associated with the user-selected water fill amount is inadequate for the load. In response, the method includes providing the wash chamber of the washing machine appliance with an amount of water greater than an amount associated with the user-selected water fill amount.