Load balancing wireless mesh networks for heating, ventilation, and air conditioning systems

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Solution Overview

Problem

Large-scale HVAC mesh networks experience poor connectivity and performance due to over-population, leading to increased latency and reduced speed and throughput as the number of hops within the network increases.

Innovation Solution

Implementing a load balancing system where gateway controllers determine and compare mesh network sizes, releasing controllers from over-populated networks and adding them to under-populated ones to maintain an average network size, thereby optimizing resource utilization and data communication efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of controllers in a mesh network is increased to accommodate more RTUs, then the coverage and capacity of the network is improved, but the latency and reduced speed and throughput occur due to increased number of hops

Engineering Contradiction:
Improvenumber of controllersVSAvoidlatency
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent divides the large mesh network into multiple smaller local mesh networks, each managed by a gateway controller. This segmentation reduces the number of hops within each local network, thereby reducing latency while maintaining the ability to accommodate many controllers across the distributed network structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a hierarchical dimension to the mesh network by adding gateway controllers that manage local mesh networks. This creates a multi-level structure where controllers can be distributed across multiple gateway-managed networks, effectively adding a dimensional organization that reduces hop count while increasing total capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the number of controllers in a mesh network is increased to accommodate more RTUs, then the coverage and capacity of the network is improved, but the connectivity and performance of the network deteriorate

Engineering Contradiction:
Improvenumber of controllersVSAvoidconnectivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

By segmenting the network into smaller local mesh networks managed by gateway controllers, the patent ensures that each local network maintains good connectivity while the overall system can accommodate many controllers. The gateway controllers act as anchors that maintain network integrity across segments.

Inventive Principle:
Principle #1Segmentation

3Productivity

If gateway controllers release controllers from over-populated mesh networks and add them to under-populated ones, then the resource utilization and data communication efficiency are improved, but the device complexity increases

Engineering Contradiction:
Improvedata communication efficiencyVSAvoidgateway controller complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The gateway controllers automatically perform load balancing by monitoring their local mesh network sizes and autonomously transferring controllers between networks. This self-service mechanism improves data communication efficiency without requiring external intervention, while the automated nature minimizes the operational complexity burden.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback mechanisms where gateway controllers monitor the size and performance of their local mesh networks and use this information to make automatic load balancing decisions. This feedback-driven approach optimizes resource utilization while keeping the control logic centralized in the gateway controllers.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11674704B2Load balancing wireless mesh networks for heating, ventilation, and air conditioning systems
Publication Date: 2023.06.13 LENNOX IND INC
  • US11674704B2 patent drawing
  • US11674704B2 patent drawing
  • US11674704B2 patent drawing

AI summary

A system that includes a plurality of controllers that are each controller is configured to operate at least a portion of includes a Heating, Ventilation, and Air Conditioning (HVAC) system. The system further includes a gateway controller that is configured to determine a mesh network size for a local mesh network, to broadcast the mesh network size to other gateway controllers within a local area network, and to receive mesh network size information from the other gateway controllers. The gateway controller is further configured to compute an average mesh network size for the local area network and to compare the mesh network size for the local mesh network to the average mesh network size. The gateway controller is further configured to modify the number of controllers within the local mesh network based on the comparison.