Load Carrier Coupling With Pivot-Mounted Hook Body

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Solution Overview

Problem

Existing load carrier couplings do not consistently maintain an optimal locking position, leading to suboptimal force transmission and stability issues.

Innovation Solution

The load carrier coupling employs pivot-mounted hook bodies with inclined support surfaces that engage transversely to the through-axle, providing a sandwich-like connection and enhanced force transmission, along with an over-center mechanism for secure locking and release, allowing for optimal engagement and disengagement of coupling elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ball locks are provided on the plug-in projections, then the coupling elements can be locked together, but the hold is not always optimal

Engineering Contradiction:
Improvelocking reliabilityVSAvoidforce transmission
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The hook body is designed to be pivotable about a pivot axis, allowing it to dynamically adjust its position during the locking process. The hook transitions from an initial position to a locked position where it engages with the abutment surface, creating a stable connection that optimally transmits forces between coupling elements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The support surface is arranged at an angle to the through-axle, introducing a transverse dimension to the force transmission. This angular arrangement allows the hook to not only pull in the direction of the through-axle but also to support and brace the coupling elements transversely, enhancing overall connection strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the hook body is pivot-mounted, then operation is simplified, but the mechanism requires precise geometric relationships

Engineering Contradiction:
Improvecoupling operationVSAvoidpivot geometry
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The support surface is designed with a specific angle relative to the through-axle, and the actuating force is applied at a specific distance from the pivot axis. These parameter changes optimize the mechanical advantage and ensure reliable engagement while maintaining ease of operation.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If support surfaces are arranged at an angle to the through-axle, then transverse support is provided, but the structure becomes more complex

Engineering Contradiction:
Improvecoupling stabilityVSAvoidsupport surface geometry
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The hook body serves multiple functions: it acts as a pulling element in the direction of the through-axle, provides transverse support through the angled support surface, and enables simplified operation through pivot-mounted design. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures a secure, stable connection between the load carrier and vehicle, providing reliable force transmission and easy operation, while maintaining the coupling elements in an optimal locking position.

Implementation Method 1

The hook body (51) is mounted on the plug-in part (41) to be pivotable about a pivot axis (D1)

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 2

at least one support surface (79, 87, 88) which is supported in the locking position on at least one abutment surface (80, 89)

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3023302B1Load support coupling
Publication Date: 2017.12.13 WESTFALIA AUTOMOTIVE
  • EP3023302B1 patent drawingFigure 1
  • EP3023302B1 patent drawingFigure 2~3
  • EP3023302B1 patent drawingFigure 4~6

AI summary

The invention relates to a load carrier coupling (10) for coupling a rear load carrier to a motor vehicle, in particular a passenger car, wherein the load carrier coupling comprises a vehicle coupling element (20) provided for attachment to or arranged on the motor vehicle and a load carrier coupling element (40) arranged on or provided for attachment to the load carrier, wherein the coupling elements (20, 40) comprise a plug-in part (41) and a plug-in receptacle (20) which can be plugged into one another along a plug-in axis (S), wherein the load carrier coupling has a positive locking element arrangement (50) with at least one movable positive locking element (54) that can be driven by an actuating arrangement (60) for engaging in a positive locking receptacle (56),wherein the positive locking element arrangement (50) assumes a locking position (V) when the at least one positive locking element (54) engages in the positive locking receptacle (56) and blocks the coupling elements (20, 40) from being separated from each other with respect to the insertion axis (S), and otherwise assumes a release position (L) and allows the coupling elements (20, 40) to be separated from each other. It is provided that the at least one positive locking element (54) forms a component of a hook body (51) pivotally arranged about a pivot axis (D1) on one coupling element (40), which in the locking position (V) engages in a hook receptacle (55) on the other coupling element for hooking along the insertion axis (S) and is supported with at least one support surface on at least one abutment surface (89) of this other coupling element transversely to the insertion axis (S).