Load Carrier Coupling Automatic Locking via Pivotable Receiving Portion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing load carrier couplings for vehicles lack a cost-effective and secure mounting solution that can automatically lock onto trailer couplings with minimal user effort, often requiring complex mechanisms and high force input for secure attachment.

Innovation Solution

A load carrier coupling design featuring a housing with a receiving portion that pivots between open and engaging states, supported by a supporting portion contacting a support protrusion, allowing automatic locking upon insertion and utilizing a knee-joint mechanism for enhanced stability and safety, with a locking member for secure engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a secure locking mechanism is implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesecure attachmentVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling device automatically locks onto the trailer coupling through its own weight and the mechanical interaction between the receiving portion and support protrusion, without requiring external locking mechanisms or additional fastening operations. The system serves itself by utilizing the insertion action to trigger automatic engagement and locking.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent removes complex locking mechanisms, bolts, and additional securing devices from the design. The solution extracts only the essential elements (receiving portion, support protrusion, and pivotable connection) needed to achieve secure attachment, eliminating unnecessary complexity while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If automatic locking is implemented, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvemounting effortVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The coupling device performs the locking action automatically during the insertion process itself. The pivotable connection and support protrusion arrangement cause the locking to occur as a natural consequence of mounting, requiring no separate locking operation or additional user actions beyond simple insertion.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The geometry of the receiving portion and support protrusion is pre-configured so that the locking action occurs automatically during insertion. The mechanical arrangement is designed in advance to convert the simple insertion motion into automatic engagement and locking, eliminating the need for subsequent locking operations.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If minimal force input is required, then ease of operation is improved, but securing reliability may worsen

Engineering Contradiction:
Improveforce inputVSAvoidsecure attachment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses its own weight and the mechanical advantage of the pivotable connection to generate the locking force. During insertion, the coupling device's mass and the geometric arrangement of the support protrusion create automatic engagement forces that secure the connection without requiring additional external force from the user.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pivotable connection and support protrusion arrangement utilize the weight of the coupling device itself to generate the locking force. The geometry is designed so that the device's own mass, when inserted, creates the necessary engagement forces to secure the attachment reliably without requiring the user to apply additional force.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Data Source

PatentEP4119367A1Load carrier coupling
Publication Date: 2023.01.18 THULE SWEDEN AB
  • EP4119367A1 patent drawingFigure 1~4
  • EP4119367A1 patent drawingFigure 5~8
  • EP4119367A1 patent drawingFigure 9~11

AI summary

Disclosed is a load carrier coupling comprising a receiving portion (920) configured to at least partially receive a coupling body (3) upon inserting the load carrier coupling (900) on a trailer coupling (1) in an insertion direction (G1), and a supporting portion (930) configured to contact at least one support protrusion (4) upon inserting the load carrier coupling (900) on the trailer coupling (1) in the insertion direction (G1), and a fixation mechanism (942) for locking the load carrier coupling (900) on the trailer coupling (1) by preventing or blocking a movement of the load carrier coupling (900) in a detachment direction (G2) opposite to the insertion direction (G1).