Load Carrier Leg Structure for Wide Robot Under-Entry

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Solution Overview

Problem

Existing autonomous mobile robots are limited by their width, preventing them from entering under load carriers with legs wider than the robot's width, necessitating the use of specialized robots with narrower designs.

Innovation Solution

The implementation of U-shaped members on the load carrier's bottom surface allows autonomous mobile robots with larger widths to enter and maneuver underneath, enhancing flexibility in robot selection and enabling stable conveyance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a robot enters under a load carrier for conveyance, then the conveyance function is achieved, but the robot width must be smaller than the distance between the legs of the load carrier, limiting robot selection flexibility

Engineering Contradiction:
Improverobot selection flexibilityVSAvoidrobot width constraint
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The load carrier's leg structure is segmented into multiple components including U-shaped members and leg parts that can be independently configured. This segmentation allows the space between legs to be effectively expanded or adjusted, enabling robots of various widths to enter and perform conveyance operations without being constrained by a fixed narrow opening.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the robot width is increased to improve task capability, then the robot can perform more complex conveyance tasks, but the robot cannot enter under the load carrier due to width constraints

Engineering Contradiction:
Improvetask capabilityVSAvoidentry ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The leg parts and U-shaped members are designed with dynamic adjustment capabilities, allowing the effective opening width to be modified based on the robot's dimensions. This dynamic configuration enables larger robots to enter the load carrier while maintaining structural integrity and proper support during conveyance operations.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If sensors are positioned on the robot body for detection, then the detection function is achieved, but the load carrier blocks the sensor view creating blind spots

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensor blind spot
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A plate structure is introduced as an intermediary component that extends the robot's sensor positioning capabilities. The plate allows sensors to be mounted at extended positions that protrude beyond the load carrier's obstruction zone, maintaining unobstructed detection fields while the robot operates underneath the load carrier.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12623337B2Automated conveyance system
Publication Date: 2026.05.12 TOYOTA JIDOSHA KK
  • US12623337B2 patent drawing
  • US12623337B2 patent drawing
  • US12623337B2 patent drawing

AI summary

An automated conveyance system that enables an autonomous mobile robot having a width larger than a distance between the legs of a load carrier to enter under the load carrier is provided. The automated conveyance system is an automated conveyance system for conveying a load carrier by an autonomous mobile robot entering below the load carrier, in which the load carrier includes a plurality of leg parts on sides of a bottom surface thereof, and at least one of the plurality of leg parts includes a U-shaped member, and the U-shaped member is disposed so that two end parts of the U-shaped member on an opening side thereof are arranged in a vertical direction.