Load Cell Steering Control for Bi-Directional Mobility Devices

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Solution Overview

Problem

Existing personal mobility devices face challenges in bi-directional steering, particularly when the drive methods for wheels in one direction and the opposite direction are different, and the use of multiple degrees of freedom F/T sensors is costly and unreliable.

Innovation Solution

A personal mobility device system utilizing a low-cost load cell assembly for steering control, which includes a plurality of load cells mounted at the front and rear of the device to detect displacement and calculate steering direction and velocity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a multiple degrees of freedom F/T sensor is used for steering control, then steering accuracy is improved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvesteering accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent divides the steering control system into multiple independent load cell units positioned at different locations (front left, front right, rear left, rear right). Each load cell measures force in a specific direction, and the controller integrates these segmented measurements to determine steering input. This segmentation allows using multiple simple, low-cost sensors instead of one complex expensive sensor while achieving comparable or superior measurement capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a controller as an intermediary that processes signals from multiple load cells and calculates steering parameters. The controller acts as a mediator that transforms simple force measurements from inexpensive load cells into accurate steering control commands, replacing the need for a complex expensive F/T sensor while achieving the same functional outcome.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If an EMG sensor is used for steering control, then steering capability is improved, but signal reliability deteriorates

Engineering Contradiction:
Improvesteering capabilityVSAvoidsignal reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the electrical/physiological EMG sensor system with a mechanical force sensing system using load cells. Instead of measuring electrical signals from muscles, the system directly measures mechanical forces applied to the handlebars through load cells. This mechanical substitution provides more reliable and consistent measurements while maintaining steering capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The load cell system measures forces that the user naturally applies when steering, requiring no additional user effort or special techniques. The system passively captures steering intent through normal handling forces, making it self-service and eliminating the signal acquisition problems associated with EMG sensors that require proper electrode placement and signal processing.

Inventive Principle:
Principle #25Self-service

3Device complexity

If a single steering apparatus is used, then device simplicity is improved, but adaptability to different wheel configurations deteriorates

Engineering Contradiction:
Improvesteering system simplicityVSAvoidwheel configuration adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent designs the steering control system with universal adaptability by positioning load cells at all four corners of the device and using a controller that can process force data regardless of which wheel configuration is used. The same hardware setup supports both single-wheel and dual-wheel configurations, as well as different drive methods (motor-driven, caster, manual), making the system universally applicable without requiring hardware changes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The load cell-based system enables cost-effective and accurate bi-directional steering of personal mobility devices, improving reliability and simplifying fail-safe functions, while allowing for different wheel configurations.

Implementation Method 1

a load cell assembly provided on each of the first steering apparatus connector and the second steering apparatus connector, and the load cell assembly may include a plurality of load cells... At least some of the plurality of plurality of load cells may be disposed at a top, a bottom, a left side, and a right side of the connection rod to detect the displacement of the connection rod

Methodology Applied
Scientific EffectLoad cell force detection: Force

Data Source

PatentUS12325484B2Personal mobility device, system for steering personal mobility device, and method of controlling personal mobility device
Publication Date: 2025.06.10 HYUNDAI MOTOR CO LTD
  • US12325484B2 patent drawing
  • US12325484B2 patent drawing
  • US12325484B2 patent drawing

AI summary

The present disclosure provides a personal mobility device including a personal mobility device body including a first wheel mounted at a front portion and a second wheel mounted at a rear portion with respect to a longitudinal direction of the personal mobility device body. The personal mobility device may include a steering rod that includes an operable handle, and mountable on any one of steering apparatus connectors at the front portion or the rear portion. A load cell assembly may be provided on each of the steering apparatus connectors, and each including a plurality of load cells. The personal mobility device may enable steering control using a low-cost load cell, and facilitate steering in either direction of the personal mobility device.