Load Control Circuit With Neutral Detection for LED Dimming

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Solution Overview

Problem

Existing load control devices, such as dimmer switches, face challenges in efficiently controlling high-efficiency lighting loads like LEDs, particularly in determining the correct operating mode (two-wire or three-wire) and adjusting power delivery based on the connection of the neutral terminal to the AC power source, which affects the accuracy and reliability of intensity control.

Innovation Solution

A load control device with a control circuit that detects the zero-crossing points of AC mains line voltage and determines the operating mode based on a neutral wire detect signal, using zero-cross detect circuits and a neutral wire detect circuit to adjust the conduction time of a controllably conductive device to control the power delivered to the load, and incorporates a power supply capable of conducting charging current through the load in both two-wire and three-wire modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the load control device operates in two-wire mode without neutral terminal connection, then the device can be installed in existing wiring configurations, but the accuracy of zero-crossing detection and power control is reduced

Engineering Contradiction:
Improveinstallation compatibilityVSAvoidzero-crossing detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent introduces a neutral wire detect circuit as an intermediary component that detects whether the neutral terminal is connected to the neutral side of the AC power source. This circuit enables the device to automatically adapt its operating mode (two-wire or three-wire) based on the wiring configuration, thereby maintaining installation versatility while ensuring accurate zero-crossing detection through appropriate circuit selection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the device uses a three-wire configuration with neutral terminal connected to neutral side, then the zero-crossing detection accuracy is improved, but the installation complexity increases

Engineering Contradiction:
Improvezero-crossing detection accuracyVSAvoidwiring configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a dynamic operating mode selection mechanism where the load control device can automatically switch between two-wire and three-wire operating modes based on the neutral terminal connection status. The control circuit dynamically adjusts its behavior and selects the appropriate zero-crossing detection circuit, thereby achieving high measurement precision without requiring the user to manually configure the wiring complexity

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the neutral terminal connection status is not detected, then the device operation is simplified, but the reliability of power control is reduced

Engineering Contradiction:
Improvecontrol circuit simplicityVSAvoidpower control reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a preliminary detection action where the neutral wire detect circuit checks the neutral terminal connection status before the load control operation begins. Based on this preliminary detection, the control circuit pre-configures the appropriate zero-crossing detection circuit and operating mode, ensuring reliable power control throughout operation without requiring complex real-time adjustments

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control of power delivery to high-efficiency lighting loads by accurately determining the operating mode and adjusting the conduction time, ensuring reliable operation and efficient energy management.

Implementation Method 1

The first and second zero-cross detect circuits may be configured to detect a zero-crossing point of an AC mains line voltage generated by the AC power source

Methodology Applied
Scientific EffectZero-crossing detection:

Implementation Method 2

the neutral wire detect circuit may be configured to generate, based on a current conducted through the second zero-cross detect circuit, a neutral-wire detect signal indicating whether the neutral terminal is connected to the neutral side of the AC power source

Methodology Applied
Scientific EffectCurrent conduction: Conduction (electrical)

Implementation Method 3

The bidirectional semiconductor switch may be coupled in series between the AC power source and the load and is controlled to be conductive and non-conductive for portions of a half cycle of the AC power source to thus control the amount of power delivered to the electrical load

Methodology Applied
Scientific EffectPhase-control conduction: Conduction (electrical)

Data Source

PatentUS20240373529A1Load control device configured to operate in two-wire and three-wire modes
Publication Date: 2024.11.07 LUTRON TECHNOLOGY COMPANY LLC
  • US20240373529A1 patent drawing
  • US20240373529A1 patent drawing
  • US20240373529A1 patent drawing

AI summary

A load control device coupled between an AC power source and an electrical load may operate in a three-wire mode or a two-wire mode based on whether the load control device is connected to a neutral side of the AC power source. The load control device may further comprise first and second zero-cross detect circuits to be respectively used in the two-wire mode or the three-wire mode, and a neutral wire detect circuit configured to generate a neutral-wire detect signal indicating whether the load control device is connected to the neutral side of the AC power source. A control circuit of the load control device may determine whether the load control device should operate in the two-wire mode or in the three-wire mode in response to the neutral-wire detect signal.