Load Drive Circuit with Autonomous Load Type Detection

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Solution Overview

Problem

Conventional load drive circuits require individual settings for control parameters based on specific electric loads, making them inefficient when multiple types of loads are present in a single product, such as a vehicle, leading to increased development time and variations.

Innovation Solution

A general-purpose load drive circuit that includes a controller, switching element, and current detection portion, which determines the type of electric load based on detected current and generates appropriate control signals for PWM control, allowing adaptation to various electric loads without pre-set control parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional load drive circuits use individually set control parameters for each electric load, then the control accuracy for specific loads is improved, but the device complexity and development time increase when multiple load types are present

Engineering Contradiction:
Improvecontrol parameter setting accuracyVSAvoiddevelopment time and variations
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The load drive circuit automatically determines the load type by detecting the load current characteristics and autonomously selects appropriate control parameters without requiring external configuration or manual setting. The controller includes a type determination portion that identifies the load type based on detected current characteristics and automatically adjusts control parameters accordingly, enabling the system to serve itself rather than requiring external setup for each load type.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control parameters are dynamically changed based on the detected load type. The controller automatically adjusts parameters such as PWM duty cycle, switching frequency, and current thresholds according to the identified load characteristics, allowing the same hardware circuit to optimize its control behavior for different load types without physical reconfiguration.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple load drive circuits with different control parameters are prepared for various electric loads, then the adaptability to different loads is improved, but the device complexity and product variations increase

Engineering Contradiction:
Improveadaptability to various electric loadsVSAvoidnumber of load drive circuits required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single load drive circuit is designed to perform multiple functions by automatically adapting to different load types. The circuit includes a type determination portion that identifies whether the connected load is a motor, heater, lamp, or other type, and automatically configures appropriate control parameters for each load type, eliminating the need for multiple dedicated circuits and reducing product variations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The load drive circuit automatically determines the load type by detecting the load current characteristics and autonomously selects appropriate control parameters without requiring external configuration or manual setting. The controller includes a type determination portion that identifies the load type based on detected current characteristics and automatically adjusts control parameters accordingly, enabling the system to serve itself rather than requiring external setup for each load type.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a general-purpose load drive circuit is designed to work with various electric loads, then the adaptability is improved, but the control precision for specific load types may deteriorate

Engineering Contradiction:
Improvecompatibility with various electric loadsVSAvoidcontrol parameter accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The load drive circuit automatically determines the load type by detecting the load current characteristics and autonomously selects appropriate control parameters without requiring external configuration or manual setting. The controller includes a type determination portion that identifies the load type based on detected current characteristics and automatically adjusts control parameters accordingly, enabling the system to serve itself rather than requiring external setup for each load type.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control parameters are dynamically changed based on the detected load type. The controller automatically adjusts parameters such as PWM duty cycle, switching frequency, and current thresholds according to the identified load characteristics, allowing the same hardware circuit to optimize its control behavior for different load types without physical reconfiguration.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10261532B1Load drive circuit
Publication Date: 2019.04.16 ANDEN CORP
  • US10261532B1 patent drawing
  • US10261532B1 patent drawing
  • US10261532B1 patent drawing

AI summary

A load drive circuit is configured to control driving of an electric load that is a direct current load, and includes a controller, a switching element, and a current detection portion. The controller generates and outputs a control signal for controlling a flowing state of a load current that flows to the electric load. The switching element switches flowing and interrupting of the load current based on the control signal. The current detection portion detects the load current. The controller includes a type determination portion and a control signal output portion. The type determination portion determines a type of the electric load based on the load current detected by the current detection portion. The control signal output portion generates and outputs the control signal based on the type determined by the type determination portion.