Load Moment Indicator for Vehicle Tipping Stability

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Solution Overview

Problem

Vehicles carrying loads face stability issues due to changing load forces and ground slopes, which can lead to tipping, especially when the load is unbalanced or positioned far from the vehicle's center, and these issues are exacerbated on sloped surfaces.

Innovation Solution

A method and system using sensors on the vehicle to measure load forces, inclination, and position, calculating tipping and righting moments, and determining stability through a controller that processes these data to provide real-time tipping stability information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the vehicle operates on sloped ground surfaces, then the vehicle can work in more varied terrain conditions, but the risk of tipping increases due to changed moment forces

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidvehicle stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary calculations of tipping and righting moments before the vehicle operates, using sensor data to predict stability conditions. The controller computes the tipping factor in advance, allowing operators to adjust loading or positioning before dangerous situations develop, thus preventing tipping while enabling terrain versatility.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors vehicle inclination via accelerometers and load position via sensors, feeding this data back to the controller which recalculates stability factors in real-time. This closed-loop feedback enables dynamic adjustment of operational parameters to maintain stability across varying terrain conditions.

Inventive Principle:
Principle #23Feedback

2Length of moving object

If the load is positioned farther from the vehicle center to increase working reach, then the vehicle's operational capability improves, but the tipping moment increases and stability decreases

Engineering Contradiction:
Improveload reach distanceVSAvoidvehicle stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The system calculates the tipping factor in advance based on the intended load position and vehicle configuration. By performing this stability assessment before operation, the system identifies safe reach distances, allowing operators to maximize working length while maintaining stability margins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The stability assessment is not static but dynamically updated as the vehicle moves or the load position changes. The system continuously monitors inclination and load position, recalculating the tipping factor to reflect current conditions, enabling safe operation at extended reaches while accounting for dynamic stability changes.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple sensors are installed on the vehicle to accurately measure load forces and inclination, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improveload and inclination measurement accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses multi-functional sensors that serve multiple purposes. For example, accelerometers not only measure vehicle inclination but also contribute to determining the gravitational vector for moment calculations. Load sensors simultaneously measure both vertical and horizontal force components. This multi-functionality achieves comprehensive measurement precision without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system combines data from multiple sensors into a unified stability assessment model. Rather than treating each sensor independently, the controller integrates inclination data, load force data, and position data into a single tipping factor calculation, reducing the effective complexity by merging multiple measurement streams into one comprehensive output.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively assesses the likelihood of vehicle tipping on various surfaces, enhancing operator safety by providing accurate tipping stability factors and preventing dangerous situations.

Implementation Method 1

obtaining a measurement from a vehicle accelerometer operative to determine an inclination of the vehicle

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

obtain measurements from a plurality of sensors positioned on the vehicle... determining a slung load of the load suspended from the vehicle

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11493397B2Load moment indicator system and method
Publication Date: 2022.11.08 BRANDT AGRI PROD LTD
  • US11493397B2 patent drawing
  • US11493397B2 patent drawing
  • US11493397B2 patent drawing

AI summary

A method for determining stability of a vehicle having a load suspended from the vehicle is provided. The method can include obtaining measurements from a plurality of sensors positioned on the vehicle, obtaining a measurement from a vehicle accelerometer operative to determine an inclination of the vehicle, determining a position of the load suspended from the vehicle, determining a slung load of the load suspended from the vehicle, using the determined slung load and the determined position of the load suspended from the vehicle, determining tipping moments acting on the vehicle, determining righting moments acting on the vehicle and determining a tipping stability based on the determined tipping moments and determined righting moments.